Detailed Project Report on glass bottle printing
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GLASS BOTTLE PRINTING [CODE NO.3760]
Inks occupy an integral and versatile position in our daily lives. Our day begins on sleepy note with newspapers and toiletries to breakfast table which is replete with several ink-labelled, packaged consumer products such as tea or coffee, bread, butter and then gradually moving to ouir work places –schools or offices which have myriad ink laden products be it books, calendars, photocopies, computer prints, stamps or even money, ink is found everywhere.
Generally, ink is an organic or inorganic pigment or dye dissolved or suspended in a solvent. However, chemically, it is viewed as a colloidal system of fine pigment particles, coloured or uncoloured, dispersed in an aqueous or organic solvent.
COST ESTIMATION
Plant Capacity 64800 Pcs/Day
Land & Building (600 sq.mt.) Rs. 46.59 Lacs
Plant & Machinery Rs. 1.77 Cr
Working Capital for 1 Month Nil
Total Capital Investment Nil
Rate of Return 212%
Break Even Point 16%
INTRODUCTION
HISTORICAL BACKGROUND OF PRINTING INKS AND COATING
RAW MATERIALS FOR PRINTING INK FORMULATIONS
PIGMENTS:
RESINS:
SOLVENTS:
PRINTING INK SOLVENTS
ADDITIVES:
INK COLOUR, DRYING AND CURING CHARACTERISTICS
COLOUR: -
DRYING AND CURING:
TYPES OF PRINTING INKS
MARKET SURVEY
NEED FOR COLOR COSMETICS DRIVES THE MARKET FOR GLASS BOTTLES.
FRANCE IS ONE OF THE HOTSPOTS FOR COSMETIC PRODUCTS
KEY DEVELOPMENTS IN THE MARKET
PERFUME SEGMENT IS EXPECTED TO REGISTER A SIGNIFICANT GROWTH
THE INCREASING ADOPTION OF ADVANCED TECHNOLOGIES IN THE UNITED STATES
COMPETITIVE LANDSCAPE
MARKET SEGMENT BY TYPE, COVERS
MAIN HIGHLIGHTS OF INDUSTRY
SEGMENTS
CATEGORY WISE GLOBAL GLASS PRODUCTION
GLASS INDUSTRY: INDIA
PER CAPITA CONSUMPTION OF CONTAINER GLASS (KGS.)
REVENUE SHARE OF INDIAN GLASS MANUFACTURERS IN FY17
SHARE OF COUNTRY WISE GLASS IMPORTS TO INDIA IN FY18 (USD MN)
INDIA’S TOTAL GLASS IMPORTS (USD MN)
SPIRITS AND READY-TO-DRINK ALCOHOLIC BEVERAGE CONTAINERS
REVENUE SHARE OF INDIAN GLASS MANUFACTURERS IN FY17
BEER
WINE, FOOD & BEVERAGES
IMPORTS & EXPORTS
TOP FIVE GLASS PACKAGING MARKET VENDORS
ARDAGH GROUP
DUPONT
GERRESHEIMER
ORORA
OWENS-ILLINOIS
THE 20 LEADING GLASS PACKAGING COMPANIES ANALYSED ARE:
HEALTH AND SUSTAINABILITY
GLASS CONTAINERS - GLOBAL MARKET ANALYSIS
DEMAND IS EXPECTED TO RISE DUE TO STEADY ECONOMY & GROWING CONSUMPTION BY END USERS.
OVERVIEW OF THE PRINTING PROCESS
PRINT
DIFFERENT TYPES OF PRINTING
PRINTING PROCESSES:
LETTERPRESS PRINTING-
SCREEN PRINTING-
FLEXOGRAPHY PRINTING PROCESS:
GRAVURE PRINTING:
GENERAL OVERVIEW OF PRINTING PROCESS
PRESS OPERATIONS
APPLICATIONS
OFFSET LITHOGRAPHIC PRINTING PROCESS
PROCESSING OF LITHOGRAPHIC PRINTING PLATES
OFFSET LITHOGRAPHIC PLATE MAKING
OFFSET LITHOGRAPHIC INKS
FOUNTAIN SOLUTIONS & DAMPENING SYSTEM
DIRECT FEED CONTINUOUS INTEGRATED SYSTEM
SHEET FED OFFSET LITHOGRAPHIC PRINTING
HEATSET WEB OFFSET LITHOGRAPHIC PRINTING
OFFSET LITHOGRAPHIC PRINTING
FINISHING:
FLEXOGRAPHIC PRINTING
PROCESS OVERVIEW
IMAGE PREPARATION
FLEXOGRAPHIC PLATE MAKING
PREPRESS - PLATE MAKING
FLEXOGRAPHIC PRINTING PRESSES
FLEXOGRAPHIC PRINTING PRESS TYPES
STACK TYPE
CENTRAL IMPRESSION CYLINDER (CIC)
IN LINE
NEWSPAPER FLEXOGRAPHIC PRESSES
COMMERCIAL PUBLICATION FLEXOGRAPHIC PRESSES
FLEXOGRAPHIC INKS
TYPES:
FINISHING
GRAVURE PRINTING
APPLICATIONS:
GRAVURE PRESS DESIGN AND EQUIPMENT
WEB FED GRAVURE
PUBLICATION GRAVURE
PACKAGING GRAVURE
PRODUCT GRAVURE
IMAGE PREPARATION
CYLINDER PREPARATION
GRAVURE CYLINDER IMAGING:
WEB GRAVURE PRINTING
THE DOCTOR BLADE AND IMPRESSION CYLINDER
SHEET-FED GRAVURE
APPLICATIONS:
SCREEN PRINTING
SCREEN PREPARATION
SCREEN MATERIALS AND PREPARATION
FRAMES
FABRIC
SCREEN MAKING - THERE ARE TWO TYPES OF THREADS FOR SCREEN FABRIC:
SCREEN MESH
"EMULSION" OR "STENCILS"
HAND CUT
DIRECT STENCIL
INDIRECT STENCIL
WET-DIRECT PHOTO STENCIL
APPLY EMULSION/STENCIL
THE NATURE OF SCREEN PRINTING INKS
CERAMIC AND GLASS DECORATING – INKS
UV-CURING INKS ARE DIFFERENT
DRYING / UV-CURING
2-COMPONENT SCREEN PRINTING INKS FOR INDUSTRIAL AND TECHNICAL APPLICATIONS
UV SCREEN PRINTING
UV SCREEN PRINTING INK
HOW THE INK SYSTEMS WORK
UNDERSTANDING PHOTOPOLYMERISATION (CURING)
UV INK AND THE CURING PROCESS
UV CURING EQUIPMENT
TYPES OF UV CURING UNIT
THE BULB
TESTING FOR ADHESION AND EFFECTIVE INK CURE
PRE-PRESS FOR UV SCREEN PRINTING
PROPERTIES
A NEW CURE FOR SCREEN PRINTING
CONVENTIONAL INKS
HEALTH AND SAFETY
PROCESS FLOW DIAGRAM
MACHINE PARAMETERS
MULTI-COLOR CNC SCREEN PRINTER
DIFFERENT STATIONS CAN PRINT DIFFERENT DIAMETER BOTTLES IN THE SAME MACHINE.
MACHINE APPEARANCE
MACHINE SIZE
TOOLING STATION
FLAME & ANTI-STATIC
CAMERA REGISTRATION FOR BOTTLE BOTTOM (OPTIONAL)
CAMERA REGISTRATION FOR BOTTLE BODY (OPTIONAL)
PRINTING STATION
LED UV
BIG POWER NORMAL UV
CCD REGISTRATION SYSTEM
LED UV SYSTEM
PRODUCT PHOTOGRAPHS
MACHINERY SUPPLIERS
INK & COATING SUPPLIERS
INK & COATING PHOTOGRAPHS
MACHINERY PHOTOGRAPHS
MACHINE FEATURES
MACHINE LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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