Detailed Project Report on glass bottle printing

GLASS BOTTLE PRINTING [CODE NO.3760]


Inks occupy an integral and versatile position in our daily lives. Our day begins on sleepy note with newspapers and toiletries to breakfast table which is replete with several ink-labelled, packaged consumer products such as tea or coffee, bread, butter and then gradually moving to ouir work places –schools or offices which have myriad ink laden products be it books, calendars, photocopies, computer prints, stamps or even money, ink is found everywhere.
Generally, ink is an organic or inorganic pigment or dye dissolved or suspended in a solvent. However, chemically, it is viewed as a colloidal system of fine pigment particles, coloured or uncoloured, dispersed in an aqueous or organic solvent.

COST ESTIMATION

Plant Capacity        64800 Pcs/Day  
Land & Building (600 sq.mt.)  Rs. 46.59 Lacs    
Plant & Machinery                    Rs. 1.77 Cr
Working Capital for 1 Month   Nil
Total Capital Investment          Nil
Rate of Return                        212%
Break Even Point                     16%



INTRODUCTION    
HISTORICAL BACKGROUND OF PRINTING INKS AND COATING    
RAW MATERIALS FOR PRINTING INK FORMULATIONS    
PIGMENTS:    
RESINS:    
SOLVENTS:    
PRINTING INK SOLVENTS    
ADDITIVES:    
INK COLOUR, DRYING AND CURING CHARACTERISTICS    
COLOUR: -    
DRYING AND CURING:    
TYPES OF PRINTING INKS    
MARKET SURVEY    
NEED FOR COLOR COSMETICS DRIVES THE MARKET FOR GLASS BOTTLES.    
FRANCE IS ONE OF THE HOTSPOTS FOR COSMETIC PRODUCTS    
KEY DEVELOPMENTS IN THE MARKET    
PERFUME SEGMENT IS EXPECTED TO REGISTER A SIGNIFICANT GROWTH    
THE INCREASING ADOPTION OF ADVANCED TECHNOLOGIES IN THE UNITED STATES    
COMPETITIVE LANDSCAPE    
MARKET SEGMENT BY TYPE, COVERS    
MAIN HIGHLIGHTS OF INDUSTRY    
SEGMENTS    
CATEGORY WISE GLOBAL GLASS PRODUCTION    
GLASS INDUSTRY: INDIA    
PER CAPITA CONSUMPTION OF CONTAINER GLASS (KGS.)    
REVENUE SHARE OF INDIAN GLASS MANUFACTURERS IN FY17    
SHARE OF COUNTRY WISE GLASS IMPORTS TO INDIA IN FY18 (USD MN)    
INDIA’S TOTAL GLASS IMPORTS (USD MN)    
SPIRITS AND READY-TO-DRINK ALCOHOLIC BEVERAGE CONTAINERS    
REVENUE SHARE OF INDIAN GLASS MANUFACTURERS IN FY17    
BEER    
WINE, FOOD & BEVERAGES    
IMPORTS & EXPORTS    
TOP FIVE GLASS PACKAGING MARKET VENDORS    
ARDAGH GROUP    
DUPONT    
GERRESHEIMER    
ORORA    
OWENS-ILLINOIS    
THE 20 LEADING GLASS PACKAGING COMPANIES ANALYSED ARE:    
HEALTH AND SUSTAINABILITY    
GLASS CONTAINERS - GLOBAL MARKET ANALYSIS    
DEMAND IS EXPECTED TO RISE DUE TO STEADY ECONOMY & GROWING CONSUMPTION BY END USERS.    
OVERVIEW OF THE PRINTING PROCESS    
PRINT    
DIFFERENT TYPES OF PRINTING    
PRINTING PROCESSES:    
LETTERPRESS PRINTING-    
SCREEN PRINTING-    
FLEXOGRAPHY PRINTING PROCESS:    
GRAVURE PRINTING:    
GENERAL OVERVIEW OF PRINTING PROCESS    
PRESS OPERATIONS    
APPLICATIONS    
OFFSET LITHOGRAPHIC PRINTING PROCESS    
PROCESSING OF LITHOGRAPHIC PRINTING PLATES    
OFFSET LITHOGRAPHIC PLATE MAKING    
OFFSET LITHOGRAPHIC INKS    
FOUNTAIN SOLUTIONS & DAMPENING SYSTEM    
DIRECT FEED CONTINUOUS INTEGRATED SYSTEM    
SHEET FED OFFSET LITHOGRAPHIC PRINTING    
HEATSET WEB OFFSET LITHOGRAPHIC PRINTING    
OFFSET LITHOGRAPHIC PRINTING    
FINISHING:    
FLEXOGRAPHIC PRINTING    
PROCESS OVERVIEW    
IMAGE PREPARATION    
FLEXOGRAPHIC PLATE MAKING    
PREPRESS - PLATE MAKING    
FLEXOGRAPHIC PRINTING PRESSES    
FLEXOGRAPHIC PRINTING PRESS TYPES    
STACK TYPE    
CENTRAL IMPRESSION CYLINDER (CIC)    
IN LINE    
NEWSPAPER FLEXOGRAPHIC PRESSES    
COMMERCIAL PUBLICATION FLEXOGRAPHIC PRESSES    
FLEXOGRAPHIC INKS    
TYPES:    
FINISHING    
GRAVURE PRINTING    
APPLICATIONS:    
GRAVURE PRESS DESIGN AND EQUIPMENT    
WEB FED GRAVURE
PUBLICATION GRAVURE    
PACKAGING GRAVURE    
PRODUCT GRAVURE    
IMAGE PREPARATION    
CYLINDER PREPARATION    
GRAVURE CYLINDER IMAGING:    
WEB GRAVURE PRINTING    
THE DOCTOR BLADE AND IMPRESSION CYLINDER    
SHEET-FED GRAVURE    
APPLICATIONS:    
SCREEN PRINTING    
SCREEN PREPARATION    
SCREEN MATERIALS AND PREPARATION    
FRAMES    
FABRIC    
SCREEN MAKING - THERE ARE TWO TYPES OF THREADS FOR SCREEN FABRIC:    
SCREEN MESH    
"EMULSION" OR "STENCILS"    
HAND CUT    
DIRECT STENCIL    
INDIRECT STENCIL    
WET-DIRECT PHOTO STENCIL    
APPLY EMULSION/STENCIL    
THE NATURE OF SCREEN PRINTING INKS    
CERAMIC AND GLASS DECORATING – INKS    
UV-CURING INKS ARE DIFFERENT    
DRYING / UV-CURING    
2-COMPONENT SCREEN PRINTING INKS FOR INDUSTRIAL AND TECHNICAL APPLICATIONS    
UV SCREEN PRINTING    
UV SCREEN PRINTING INK    
HOW THE INK SYSTEMS WORK    
UNDERSTANDING PHOTOPOLYMERISATION (CURING)    
UV INK AND THE CURING PROCESS    
UV CURING EQUIPMENT    
TYPES OF UV CURING UNIT    
THE BULB    
TESTING FOR ADHESION AND EFFECTIVE INK CURE    
PRE-PRESS FOR UV SCREEN PRINTING    
PROPERTIES    
A NEW CURE FOR SCREEN PRINTING    
CONVENTIONAL INKS    
HEALTH AND SAFETY    
PROCESS FLOW DIAGRAM    
MACHINE PARAMETERS    
MULTI-COLOR CNC SCREEN PRINTER    
DIFFERENT STATIONS CAN PRINT DIFFERENT DIAMETER BOTTLES IN THE SAME MACHINE.    
MACHINE APPEARANCE    
MACHINE SIZE    
TOOLING STATION    
FLAME & ANTI-STATIC    
CAMERA REGISTRATION FOR BOTTLE BOTTOM (OPTIONAL)    
CAMERA REGISTRATION FOR BOTTLE BODY (OPTIONAL)    
PRINTING STATION    
LED UV    
BIG POWER NORMAL UV    
CCD REGISTRATION SYSTEM    
LED UV SYSTEM    
PRODUCT PHOTOGRAPHS    
MACHINERY SUPPLIERS    
INK & COATING SUPPLIERS    
INK & COATING PHOTOGRAPHS    
MACHINERY PHOTOGRAPHS    
MACHINE FEATURES    
MACHINE LAYOUT    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)