Detailed Project Report on glass bottle manufacturing

GLASS BOTTLE MANUFACTURING
 [CODE NO. 1752]


         Glass is one of man's most valuable and versatile materials. About 700 different glass compositions are in commercial use. These are fabricated into tens of thousand of different articles that have combinations of properties for about a thousand essentially different uses.  
 
         Glass ware manufacturing occupies an important role in the glass   manufacturing industry. The process of glass ware manufacturing can be divided into the continuous production process and the discontinuous process. For former is a process in which processes from the input of raw materials through the moulding of glass are conducted continuously and in equipose utilizing the tank furnace. As a whole the plant of this process should be operated for eight hours several kinds of moulding may be done by this process if the continuous forming  machine  is  employed.  The latter on the other hand is a process in which the day tank is used.  



COST ESTIMATION

lant Capacity                                               25.00 MT./day
Land & Building (6000 Sq.Mtr)                Rs.8.00 Cr
Plant & Machinery                                      Rs 3.16 Cr       
W.C. for 3 Months                                       Rs. 2.30 Cr
Total Capital Investment                          Rs 13.92  Cr           
Rate of Return                                           31%  
Break Even Point                                      48%

•    INTRODUCTION    
•    MARKET POSITION    
•    INTERNATIONAL MARKET POSITION OF GLASS BOTTLES    
•    MANUFACTURERS AND EXPORTERS OF GLASS BOTTLES    
•    B.I.S. SPECIFICATION    
•    TYPES OF GLASSES    
•    FORMULATIONS    43
•    PROCESS OF MANUFACTURE    
•    MANUFACTURING PROCESS OF BEER MUG    
•    PROCESS FLOW DIAGRAM FOR GLASS BOTTLE FOR BEER    
•    PROCESS FLOW SHEET DIAGRAM    
•    MANUFACTURING PROCESS OF GLASS CONTAINER    
•    BLOW AND BLOW PROCESS - SEVEN MAJOR STEPS OF PRODUCTION    
•    PRESS AND BLOW PROCESS    
•    MANUFACTURING PROCESS OF GLASS CONTAINER BY AUTOMATIC PROCESS    
•    GLASS FORMING AND SHAPING PROCESS    
•    GLASS MAKING PROCESS    
•    GLASS PROCESSING IN DETAILS    
•    PLANT LAYOUT    
•    PRINCIPLES OF PLANT LAYOUT    
•    PLANT LOCATION FACTORS    
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
•    PROJECT IMPLEMENTATION SCHEDULES    
•    SUPPLIERS OF RAW MATERIALS    
•    SUPPLIERS OF PLANT AND MACHINERY    
•    SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    

           
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT