Detailed Project Report on glass bottles for liquor

GLASS BOTTLES FOR LIQUOR
[CODE NO.3722]  

Glass is one of man's most valuable and versatile materials. About 700 different glass compositions are in commercial use. These are fabricated into tens of thousands of different articles that have combinations of properties for about a thousand essentially different uses.

Glass ware manufacturing occupies an important role in the glass   manufacturing industry. The process of glass ware manufacturing can be divided into the continuous production process and the discontinuous process. For former is a process in which processes from the input of raw materials through the moulding of glass are conducted continuously and in equipose utilizing the tank furnace. As a whole the plant of this process should be operated for eight hours several kinds of moulding may be done by this process if the continuous forming machine is employed. The latter on the other hand is a process in which the day tank is used.

Raw materials are dissolved on the previous night in preparation for moulding in the day time. Although this process may produce two or three kinds of glass wares of the same quality and different shapes, it is a discontinuous process. In this case, semi-automatic forming machine is used.

The continuous production process enables a mass production of glass containers of uniform quality while the discontinuous production process is smaller in the production capacity.

Empty Glass bottles for Beer and Liquor have got tremendous demand   in India. Glass Bottles manufacturing occupies an important part in the glass manufacturing industry in the field of glass container manufacturing. The process of glass container manufacturing can be divided into the continuous production process and the discontinuous production process.

For former is a process in which processes from the input of raw  materials through the molding of glass are conducted continuously and in equipose utilizing the tank furnace, that is, the continuous melting furnace. As a whole, the plant of this process should be operated for eight hours. Several kinds of molding may be done by this process if the continuous forming machine is employed.

The latter, on the other hand is a process in which the day tank is used. Raw materials are dissolved on the previous night in preparation for molding in the day time. Although this process may produce two or three kinds of glass containers of the same quality and different shapes, it is discontinuous.

In this case, the semi-automatic forming machine is employed. The crucible is also employed for the discontinuous production.

The continuous production process enables a mass of glass containers of uniform quality, while the discontinuous production process is smaller in the production capacity.

The scope of uses of the products, glass bottles is sufficiently wide.  As they are characteristic of being secondary treatment, they are widely adopted as containers for liquid food stuffs. Moreover, if the caping method is standardized, the products may be used anywhere in the world, hence, the great possibility of export.

COST ESTIMATION

Plant Capacity            10 MT/Day       
Land & Building (2000 sq.mt.)      Rs. 2.79 Cr         
Plant & Machinery                      Rs. 1.70 Cr     
Working Capital for 2 Months     Rs. 91 Lac
Total Capital Investment              Rs. 5.60 Cr
Rate of Return            30%                   
Break Even Point             57%                


INTRODUCTION    
MARKET OVERVIEW OF GLASS LIQUOR BOTTLES    
GLOBAL GLASS LIQUOR BOTTLES MARKET: OVERVIEW    
INDIAN EXPORT DATA OF EMPTY GLASS BOTTLES LIQUOR    
FUTURE DEMAND    
ADVANTAGES AND DISADVANTAGES:-    
OVERVIEW OF ALCOHOLIC BEVERAGES IN INDIA    
INDIAN ALCOHOLIC BEVERAGES COULD OUTPACE FOOD
   AND TOBACCO SECTORS’ GROWTH BY ABOUT 300BPS    
PERCENTAGE OF CURRENT DRINKERS AMONG THE TOTAL
   POPULATION (15+ YEARS) IN WHO REGION AND THE WORLD IN 2016    
PROJECTION OF TOTAL ALCOHOL PER CAPITA CONSUMPTION (APC)
   (15+ YEARS) IN LITRES OF PURE ALCOHOL IN WHO REGION IN 2016–25    
ALCOHOL PER CAPITA CONSUMPTION PROJECTION IN LITRES
   OF PURE ALCOHOL    
MARCH OF THE PREMIUM INDIAN CONSUMER CONTINUES    
ALCOHOL MARKET IN 2017 - VALUE AND VOLUME BREAK-UP    
BUSINESS OF POWER BRANDS    
BEER AND CIDER CONSUMPTION, BY REGION (LEFT), AND INDIAN
   BEER INDUSTRY PLAYERS’ BREAK-UP IN VOLUME TERMS (RIGHT)    
MARKET SHARE OF MAJOR WHISKY PLAYERS IN 2017    
DIGITAL IS A KEY PART OF CONSUMER OUTREACH    
REGULATION HEADWINDS FOR THE INDUSTRY HAVE MODERATED    
EXCISE DUTY TAX TREND    
HEALTH AND PREMIUMISATION ARE KEY MEGA TRENDS DRIVING
   GLOBAL ALCOHOLIC BEVERAGE MARKETS    
GLOBAL BEER GROWTH BY SEGMENT    
SPIRITS GROWTH BY SEGMENT    
SECTOR FINANCIALS    
REVENUE GROWTH FOR ALCOHOLIC BEVERAGES STAGING A COMEBACK    
INR REVENUE GROWTH OF INDIAN LIQUOR COMPANIES    
USD REVENUE GROWTH OF KEY LIQUOR COMPANIES ACROSS THE GLOBE    
MULTIPLE DRIVERS SHOULD SUPPORT MARGIN IMPROVEMENT    
INR EBIDTA GROWTH OF INDIAN LIQUOR COMPANIES    
USD EBITDA GROWTH OF KEY LIQUOR COMPANIES ACROSS THE GLOBE    
INR NET INCOME GROWTH OF INDIAN LIQUOR COMPANIES    
USD NET INCOME GROWTH OF KEY LIQUOR COMPANIES ACROSS
   THE GLOBE    
MANUFACTURERS AND EXPORTERS OF GLASS BOTTLES    
B.I.S. SPECIFICATION    
TYPES OF GLASSES    
SILICA GLASS:-    
SODA LIME-SILICA GLASSES:-    
LEAD ALKALI SILICATE GLASSES:-    
ALUMINO SILICALS GLASSES:-    
BOROSILICATE GLASSES:-    
PHOSPHATE GLASSES:-    
FORMULATIONS    
SEQUENCES IN GLASS BOTTLE MANUFACTURE    
STEPS IN GLASS BOTTLES MANUFACTURING    
BATCHING PROCESS:    
MELTING PROCESS:    
MELTING:    
SOAKING OR CLARIFICATION:    
COOLING STAGE:    
FEEDERS:    
BLOWING:    
HOT END COATING:    
ANNEALING:    
COLD END COATING:    
INSPECTION    
PACKING:    
TECHNOLOGY OF GLASS BOTTLE MANUFACTURE    
FIGURE. THE GLASS MELTING FURNACE.    
FIGURE. THE PROCESS OF MAKING OF BOTTLES.    
FIGURE. THE METHOD OF CONTINUOUS ROLLING.    
FORMING PROCESS OF GLASS BOTTLES    
FORMING PROCESS    
VISCOSITY    
GOB FORMATION AND SHAPES    
FEEDER AND DELIVERY MOLTEN GLASS FLOWS WITH THE HELP
   OF GRAVITY FROM THE REFINER THROUGH THE FORE HEARTH.    
PARISON    
WIDE MOUTH PRESS AND BLOW    
NARROW NECK PRESS AND BLOW    
PROCESS OF MANUFACTURE    
ANNEALING:-    
QUALITY CONTROL:-    
SHAPE, SIZES, FINISHES AND CLOSURES SHAPE AND SIZES:    
FINISHES:-    
CLOSURES:-    
DESIGN CONSIDERATION:    
SHAPE:    
MOULDS:-    
TOLERANCES:-    
PROCESS FLOW DIAGRAM FOR GLASS BOTTLE FOR LIQUOR    
PROCESS FLOW SHEET DIAGRAM    
MANUFACTURING PROCESS OF GLASS CONTAINER    
BLOW AND BLOW PROCESS - SEVEN MAJOR STEPS OF PRODUCTION    
1. GOB LOADING    
2. SETTLEBLOW    
3. COUNTERBLOW    
4. TRANSFER FROM THE BLANK SIDE TO THE BLOW MOLD    
5. REHEAT    
6. FINAL BLOW    
7. TAKEOUT    
PRESS AND BLOW PROCESS    
MANUFACTURING PROCESS OF GLASS CONTAINER
   BY AUTOMATIC PROCESS    
THE BLOW AND BLOW METHOD    
THE PRESS AND BLOW METHOD    
INDEPENDENT SECTION, OR INDIVIDUAL SECTION, (I.S.) MACHINES    
GLASS PROCESSING IN DETAILS    
HOT END    
BATCH PROCESSING SYSTEM (BATCH HOUSE)    
FURNACE    
FORMING PROCESS    
FORMING MACHINES    
INTERNAL TREATMENT    
ANNEALING    
COLD END    
INSPECTION EQUIPMENT    
SECONDARY PROCESSING    
PACKAGING    
COATINGS    
ANCILLARY PROCESSES – COMPRESSORS & COOLING    
MARKETING    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF FELDSPAR    
SUPPLIERS OF SILICA SAND    
SUPPLIERS OF BORAX    
SUPPLIERS OF SODA ASH    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF FURNACE    
SUPPLIERS OF D.G. SETS    
SUPPLIERS OF LABORATORY TESTING EQUIPMENTS    
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)