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    Detailed Project Report on glucose syrup manufacturing plant

    Detailed Project Report on glucose syrup  manufacturing plant
    Detailed Project Report on glucose syrup manufacturing plant
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      GLUCOSE SYRUP MANUFACTURING PLANT
      [CODE NO.3891] 
       
       
      Simple Sugar
       
      Glucose is a monosaccharide, which means it is a single molecule and often referred to as a simple sugar. Glucose is found naturally in fruits and honey, and it's also found in processed foods. Glucose syrup is created by hydrolyzing, or breaking apart, the strings of glucose molecules that make up starchy foods. Glucose syrup is most commonly made from cornstarch, but wheat, potatoes and rice are also used to make the sweetener.
      Glucose Syrup Nutrition
      Glucose syrup may be fat-free, but it's a concentrated source of calories and offers very little nutritional value. A 1-tablespoon serving contains 62 calories and 17 grams of carbohydrates, all in the form of sugar. Glucose syrup made from corn contains a small amount of calcium, zinc and thiamine but not a significant amount. For comparison, 1 tablespoon of granulated sugar contains 50 calories and 13 grams of carbohydrates in the form of sugar and an insignificant amount of iron and riboflavin.
      Glucose syrups are plant-based ingredients used in food. They are sugars from the carbohydrates family. They are derived from cereals (mainly wheat and maize). In food, glucose syrups are mainly used for the texture, taste and glossiness they bring to food products.
       
      COST ESTIMATION
       
      Plant Capacity            20 MT/Day  
      Land & Building (8000 sq.mt.)  US$ 10.55 Lac    
      Plant & Machinery                     US$ 7.04  Lac 
      Working Capital for 1 Month    US$ 6.40  Lacs 
      Total Capital Investment            US$ 25.49 Lacs 
      Rate of Return                            38%
      Break Even Point                       45%
       
       
      INTRODUCTION
      SIMPLE SUGAR
      GLUCOSE SYRUP NUTRITION
      MAIN TYPES
      GLUCOSE SYRUP VS. CORN SYRUP
      REDUCING SUGAR
      FUNCTION
      COMPOSITION
      APPLICATION
      HISTORY
      GLUCOSE SYRUPS MAY BE GROUPED ACCORDING TO THE DEGREE OF CONVERSION:
      A=ACID E=ENZYME A/E=ACID LIQUEFACTION PLUS ENZYME SACCHARIFICATION
      WATER ACTIVITY OF SWEETENERS
      STARCH
      FIGURE . BASIC STRUCTURAL DESIGN OF (A) GLUCOSE UNITS, (B) AMYLOSE AND (C) AMYLOPECTIN, ALONG WITH THE LABELING OF THE ATOMS AND TORSION ANGLES. 19
      TYPES OF STARCHES
      MAIZE STARCH
      FUNCTION OF MAIZE STARCH
      SPECIFICATION OF MAIZE STARCH
      TAPIOCA STARCH
      PROPERTIES
      TYPICAL SUGAR COMPOSITION OF ACID CONVERTED GLUCOSE SYRUPS
      TYPICAL SUGAR COMPOSITION OF ACID ENZYME CONVERTED GLUCOSE SYRUPS
      TYPICAL SUGAR COMPOSITION OF ENZYME ENZYME CONVERTED GLUCOSE SYRUPS
      ADVANTAGE& DISADVANTAGE
      ADVANTAGEOF GLUCOSE SYRUP
      DISADVANTAGES OF GLUCOSE SYRUP
      USES & APPLICATION
      FLAVOR ENHANCER
      CRYSTALLIZING
      STABILIZER
      TEXTURE ENHANCER
      FERMENTATION
      HUMECTANTS
      ADJUNCTS
      UGANDA MAIZE DIRECTLY FROM EXPORTERS & SUPPLIERS - BEST OF 2020 MARKET PRICES
      INCREASE IN REGIONAL MAIZE EXPORTS IS DRIVING THE MARKET
      FAVORABLE GOVERNMENT POLICIES IS DRIVING THE MARKET
      MARKET POSITION
      REGIONAL INSIGHTS
      MARKET DYNAMICS
      BREAK-UP OF PRIMARIES:
      TARGET AUDIENCE
      MANUFACTURING PROCESS
      GLUCOSE PRODUCTION:
      THERE ARE SEVERAL METHODS OF PRODUCING GLUCOSE SYRUP FROM STARCH:
      HERE IS A BRIEF DESCRIPTION OF GLUCOSE SYRUP PRODUCTION BASED ON CARBON FREE METHOD:-
      SLURRY PREPARATION
      LIQUEFACTION
      SACCHARIFICATION
      1ST DECOLORIZATION
      ION EXCHANGE
      2ND DECOLORIZATION
      CONCENTRATION
      SYRUP STORAGE AND FILLING
      COMPRESSED AIR
      ACID AND BASE ETC CHEMICAL STORAGE
      RO WATER AND WATER CIRCULATING COOLING
      PROCESS FLOW DIAGRAM
      GLUCOSE SYRUP PROCESSING FLOW CHART
      METHODS OF SAMPLING AND TEST FOR LIQUID GLUCOSE
      MACHINERY SUPPLIERS
      RAW MATERIAL SUPPLIERS
      MACHINERY PHOTOGRAPHS
      COMPLETE PLANT
      MIXING SECTION
      SACCHARIFICATION SECTION
      DECOLORIZATION
      EVAPORATION SYSTEM
      SYRUP STORAGE
      RAW MATERIAL PHOTOGRAPHS
      PRODUCT PHOTOGRAPHS
       
      APPENDIX – A:
       
       1.  COST OF PLANT ECONOMICS  
       2.  LAND & BUILDING                                 
       3.  PLANT AND MACHINERY                             
       4.  FIXED CAPITAL INVESTMENT                         
       5.  RAW MATERIAL                                     
       6.  SALARY AND WAGES                                 
       7.  UTILITIES AND OVERHEADS                         
       8.  TOTAL WORKING CAPITAL                           
       9.  COST OF PRODUCTION                               
      10.  PROFITABILITY ANALYSIS                           
      11.  BREAK EVEN POINT                                 
      12.  RESOURCES OF FINANCE                       
      13.  INTEREST CHART                                   
      14.  DEPRECIATION CHART                               
      15.  CASH FLOW STATEMENT                               
      16.  PROJECTED BALANCE SHEET      
       
       
       

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