Detailed Project Report on Gluten Free Beer

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Description
How to Start Business

GLUTEN FREE BEER

[EIRI/EDPR/1641] J.C. 446 (INR), 447US$

INTRODUCTION

Gluten Free Beer tastes different from ‘regular’ wheat beer. If you are coeliac/celiac or gluten intolerant and used to enjoy beer, then you may still want to continue drinking some form of beer that doesn’t spring from barley, wheat, rye, spelt, oats, kamut and triticale. Every wonder what replaces barley and these other grains that are used in regular beer and what properties these other ingredients have?

As beer is often made from wheat and barley and these two grains contain gluten, gluten free beer manufacturers need to use substituted grains. The first thing a gluten free beer brewer needs to consider is whether they intend on making a pale or dark lager. The answer to this is that roasting grains for the longest time tends to produce the darkest beers.

One of the most regular grains people use is buckwheat, sorghum and millet as the base grain. The other gluten free grains that can be used are; rice, maize, corn, sunflower; amaranth, flax, quinoa, teff, wild rice, soybean, ragi and rape.

The next consideration is how to perform the starch conversion. In regular beer making, barley is MALTED so that the enzymes convert the starches into fermentable sugars (which then can are distilled and create alcohol). Similarly, gluten free grains need to be malted and typically brewers add amaylase enzymes to the mash to convert the sugars.

Flavour (and so different beer types) are further created by one of three processes: blending gluten free grains together, adding sugars or roasting the grains.

The reason that sugars are added to gluten free grain beer is that they often have less original sugar content than barley. In gluten free beer brewing some of the flavour options (sugars) are provided by the inclusion of: honey, corn sugar, juice, molasses or exotics like Belgian candy sugar.

COST ESTIMATION

Plant Capacity 6000 Ltr./Day

Land & Building (20,000 sq.mt.) Rs. 14.30 Cr

Plant & Machinery Rs. 8.00 Cr

Working Capital for 3 Months Rs. 2.90 Cr

Total Capital Investment Rs. 26.64 Cr

Rate of Return 15%

Break Even Point 67%

CONTENTS

INTRODUCTION

SPECIAL BEER

CHARACTERISTICS & PROPERTIES OF GLUTEN FREE GRAIN

INTERIM POLICY ON GLUTEN CONTENT STATEMENTS IN THE LABELING AND ADVERTISING OF BEER

CONSISTENT BEER WITH BREWERS CLAREX

OVERVIEW OF GLUTEN FREE BEER

MARKET SURVEY

MARKET STRUCTURE

MANUFACTURING PROCESS OF GLUTEN FREE BEER

TECHNOLOGY AND PROCESS FOR GLUTEN FREE BEER PRODUCTION

METHOD OF GLUTEN FREE BREWING

PROCESS FLOW DIAGRAM FOR GLUTEN FREE BEER

MANUFACTURING PROCESS OF BEER FROM POTATOES

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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