Detailed Project Report on Granite Cutting and Polishing Unit (100% EOU)

GRANITE CUTTING AND POLISHING UNIT (100% EOU)

[EIRI/EDPR/1493] J.C. 278

INTRODUCTION

Granite Slab and Tiles are used in building for the purpose of wall paneling and for the decoration of walls. So we focus as the development of building as well as industrial or residential.

Moving across the should purposes of a glorious past enriched with tradition and skill, India has emerged as nation devoted to industrial development on sound modern lines. India's industrial progress present a wide spread pattern dotted all over by scores of modern industries covering wide areas of industrial activities and pulsating with modern know how and research the wide spread popularity of granite tile usually more evident in major public monumental building of traditional or conservative design.

The new user of granite tile are also steadily appearing. So far, for exterior granite is used both structurally and as a veneer for certain walls, column facing trim, for interior, its uses is even more diversified, for nearly every type of practical and aesthetic need. A brief listing of interior uses would include floor, stairs wall facing, column toilet, bathroom etc. and as decorative for many purposes. In all these areas granite is unexcelled for endusing beauty and low maintenance.

The granite slab and tiles of different sizes having dimension for slap (i) 30cm x 30cm, 40cm x 40cm, 60 x 40cm, 80cm x 40cm, 90cm x 40cm and for tiles dimension is 15cm x 10cm, 20cm x 10cm, 30cm x 10cm and the thickness for slab should be in range of 18mm to 20mm for tiles thickness is 7/8mm.

It is also used in the construction of forts temples, palaces and other building in South India Ancient forts such as the Janjore Fort in Tamil Nadu the Golkonda Fort near Hyderabad and Chitradurga and Bellar Forts in Karnataka are important examples of the use of granite. The slatue of Sri Gomateshwari (Bahubali) at shravanbelgoola in Karnataka is an outstanding work-piece in granite.

Granites are widespread through-out the Archaean tecrain. The Archaeans which are the oldest socks of the earth's crust occur at the bottom of the stratified formation of the Cambrian up words in all countries of the world. Regarding their structure and composition they exhibit similar characteristics every where. They form the core of all the mountain chain of the world and the foundation of all its great ancient plain. The rocks of the Archaean system cover several hundred thousand kilometers in India. By far the largest part of the peninsular India is occupied by this ancient crystalline complex. The Archacan system includes Dharwars, Charnockites, Bundelkhand greiss, banded greissic complex, older metamorphics and basement complex. They occupy wide areas in Assam, Bihar, West Bengal, Madhya Pradesh, Rajasthan, Gujarat, Maharashtra and Orissa besides the southern states of Karnataka, Goa, Andhra Pradesh Kerala, Tamil Nadu and Pondicherry.

COST ESTIMATION

Land & Building (144576 Sq.ft)                  Rs 6.06 Cr
Plant & Machinery                                       Rs.15.01 Cr         
W.C. for 3 Months                                        Rs.9.90 Cr         
Total Capital Investment                             Rs. 31.85 Cr              
Rate of Return                                             31%   
Break Even Point                                        66%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

LOCATION

WEAR FACTOR FOR INDIAN GRANITES

PROPERTIES OF GRANITE

PRINCIPAL IMPORTING COUNTRIES OF GRANITE, SANDSTONE ETC.

PRINCIPAL EXPORTING COUNTRIES OF GRANITE

COMPOSITION AND PHYSICAL PROPERTIES OF GRANITES

CHEMICAL COMPOSITION OF FEW GRANITES IN INDIA

B.I.S. SPECIFICATION

MARKET SURVEY (IN THE YEAR 2018)

FUTURE GRANITE PRODUCTION OF SPAIN AND INDIA IN 2014

PROJECTED PRODUCTION TOTALS (IN TONS) FOR SPAIN-2007- TO 2014

DATA, TECHNIQUE AND SOURCES

INDEPENDENT AND DEPENDENT VARIABLES

PROJECTED PRODUCTION TOTALS (IN TONS) FOR SPAIN-2007- TO 2014

THE RESULTS FOR 2012 AND 2014

MARKET STRATEGY

BUSINESS AND GRANITE AREAS

INFRASTRUCTURE

LOGISTICS OPERATIONS

GRANITE MARKET OF THE WORLD

GRANITE MARKETS

INDIAN GRANITE EXPORT DATA & EXPORT SHIPMENT DATA OF INDIA

(IN THE YEAR 27.04.2014)

PRODUCTION OF GRANITE IN INDIA (IN THE YEAR 2009 TO 2013)

EXPORT AND IMPORT DATA OF GRANITE (IN THE YEAR 2009 TO 2013)

INSTALLED CAPACITY PRODUCTION & CAPACITY UTILIZATION OF GRANITE (IN THE YEAR 2009 TO 2013)

APPARENT CONSUMPTION OF GRANITE IN INDIA

(IN THE YEAR 2009 TO 2013)

ESTIMATED DEMAND (IN THE YEAR 2015 TO 2020)

DEMAND SUPPLY GAP (IN THE YEAR 2020)

MANUFACTURERS/EXPORTERS OF GRANITE SLABS AND TILES

PROCESS OF MANUFACTURE

PROCESSING OPERATION

PROCESSING TECHNIQUE

GRANITE SLABS CUT WITH FRAME SAW EMPLOYING BLADES WITH DIAMOND-CONTAINING SEGMENTS

MACHINE FOR CUTTING GRANITE BLOCK OR STONE MATERIALS 

INTO SLABS

PROCESS FLOW DIAGRAM

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SWOT ANALYSIS

SWOT ANALYSIS OF STONE INDUSTRY

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

IMPLEMENTATION SCHEDULE

SUPPLIERS OF PLANT & MACHINERIES

IMPORTED

INDIGENOUS

SUPPLIERS OF RAW MATERIALS

GRANITE BLOCKS

EXPORT GUIDE LINES

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)