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    Detailed Project Report on Hardware Iron Door Fitting (Tower Bolts, Aldrops, Hinges and Handles etc.)

    Detailed Project Report on Hardware Iron Door Fitting (Tower Bolts, Aldrops, Hinges and Handles etc.)
    Detailed Project Report on Hardware Iron Door Fitting (Tower Bolts, Aldrops, Hinges and Handles etc.)
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      HARDWARE IRON DOOR FITTING (TOWER BOLTS, ALDROPS, HINGES AND HANDLES ETC.)

      [EIRI/EDPR/1437]  J.C.216


      INTRODUCTION

      Hinges are the building elements for connecting door/window/ventilator-flaps to their respective frames.

      Tower bolts, Aldrops and door-handles are fitted on door flaps for opening and closing the same.

      Sufficient nos. of screw holes are drilled and countered on suitable locations in these parts to facilitate their screwing with the door and frame. Certain links of these components have the due freedom of movement for proper handling throughout their useful life.

      Hinges have extensive applications in joining doors, windows and similar other structures requiring a movement of one flank with respect to a fixed frame. In housing, the door flanks can have an angular movement with respect to the door frames of wood or steel or aluminium. Its function is to joint one part to the other. Versatile of operation of hinges have played a great role mechanization and modernization in present mechanized life. Hinges are extensively used in safes, almirahs, boxes of all sizes, machines covers etc.

      Mild steel is extensively being used for manufacturing hinges for all purposes but brass, S.S. and Aluminium hinges have also been manufactured because of their respective properties, uses and applications. Though the manufacturing process is same for all materials of hinges yet some balancing equipments are needed to be added with the main machineries when material changes.

      Types of door hinges:

      1.   Barrel hinge

      2.   Pivot hinge

      3.   Butt hinges

      4.   Case hinges

      5.   Piano hinges

      6.   Concealed hinges

      7.   Butterfly hinges

      8.   Flange hinges

      9.   Strap hinges

      10.  H-Hinges

      11.  L-Hinges

      12.  Counter Flap Hinges

      13.  Flush Hinges

      14.  Rising Butt Hinges

      15.  Action spring hinge

      16.  Double Action spring hinges

      17.  Tee hinges

      18.  Friction Hinges


      COST ESTIMATION

      Plant Capacity                                             300 KG./Day

      Land & Building (Area 500 Sq.mtr..)         Rs. 40.70 Lacs
      Plant & Machinery                                       Rs. 14.25 Lacs         
      W.C. for 3 Month                                         Rs. 17.64 Lac           
      Total Capital Investment                             Rs. 78.69 Lacs.              
      Rate of Return                                             38%   
      Break Even Point                                        52%

      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      MARKET SURVEY

      ADDITIONAL INFORMATION

      PRESENT MANUFACTURERS

      MANUFACTURING PROCESS

      PROCESS FLOW DIAGRAM

      PROCESS OF MANUFACTURING OF HINGES

      PROCESS FLOW SHEET

      PLANT LAYOUT

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      PROJECT IMPLEMENTATION SCHEDULES

      SUPPLIERS OF PLANT AND MACHINERIES

      TUNGSTEN INERT ARC GAS WELDING MACHINE

      SUPPLIERS OF RAW MATERIALS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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