Detailed Project Report on HDPE Containers (Bottles) for USFDA approved Pharmaceutical Products (Size: 60cc, 90cc, 150cc, 200cc)

HDPE CONTAINERS (BOTTLES) FOR USFDA APPROVED PHARMACEUTICAL PRODUCTS (SIZE: 60CC, 90CC, 150CC, 200CC)

(EIRI/EDPR/1904) J.C. 779

INTRODUCTION

Thermo-plastic materials like High Density Polythene (HDPE) can be blow moulded into containers of different sizes and shapes. Some of the common items that are produced include bottles and containers of different size. Bottles and containers are more than half of all HDPE packaging products. Their light weight, flexibility, corrosion and chemical resistance have made these plastic products popular for storage and handling of water, petrol, diesel etc.

HDPE Bottles are used for detergents, shampoos, motor oil, milk and other liquid products and drugs and cosmetic products. Milk bottles are the single biggest HDPE packaging material. Most milk and water bottles use a natural colored HDPE resin. Bottles used for detergents, shampoos and other products often have colorants added to the resin. Injection moulded HDPE containers are used for products such as margarine and yogurt. Bottles have 90 percent of the HDPE "rigid package" market; while containers have the remainder. HDPE resin also can be used to make bottle and container caps, and flexible packaging such as sacks and trash bags. HDPE bottles and containers have been displacing heavier metal, glass and paper packaging since 1970s.

The features which make HDPE the first choice are the following:

• Highly cost-effective material

• Excellent fitness for use

• Wide-ranging design potential and processing flexibility,

• Excellent polymer supported by a good depth of market experience at all points in the value chain,

• Meets the environmental requirements imposed by modern-day society.

Thus, industry has recognized HDPE as the plastic container of choice to ensure purity of its contents.

HDPE containers have become very popular among health conscious individuals who want to store their items in the best food grade plastic material possible. HDPE plastic may be identified by its milky translucent or opaque white colour.

High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a polyethylene thermoplastic made from petroleum. It takes 1.75 kilograms of petroleum (in terms of energy and raw materials) to make one kilogram of HDPE. HDPE is commonly recycled, and has the number "2" as its recycling symbol. In 2010, the global HDPE market reached a volume of more than 50 million tons.

HDPE has little branching, giving it stronger intermolecular forces and tensile strength than lower-density polyethylene. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand somewhat higher temperatures (120°C/248°F for short periods, 110°C/230°F continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally-required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler-Natta catalysts) and reaction conditions. HDPE contains the chemical elements carbon and hydrogen.

COST ESTIMATION

Land & Building (930 sq.mt.)    Rs. 65.44 Lac

Plant & Machinery                    Rs. 2.46 Cr

Working Capital for 2 Months    Rs. 62.82 Lac

Total Capital Investment          Rs. 3.88 Cr

Rate of Return                          18%

Break Even Point                      68%

CONTENTS

INTRODUCTION

BIS SPECIFICATION

SPECIFICATION OF POLYETHYLENE

DETAILS OF RAW MATERIALS

SAFETY ASSESSMENT FOR HIGH DENSITY POLYETHYLENE (HDPE) RESIN

GLOBAL PRODUCTION OF POLYETHYLENE

OVERVIEW OF PHARMACEUTICAL INDUSTRY IN INDIA

GOVERNMENT INITIATIVES AND INVESTMENT

CHALLENGES & FUTURE GROWTH

MARKET SURVEY

PRESENT MANUFACTURERS OF HDPE BOTTLES

PROPERTIES OF POLYETHYLENE HIGH DENSITY

COMPRESSION BLOW FORMING PROCESS

MANUFACTURING PROCESS OF HDPE BOTTLES

PROCESS FLOW DIAGRAM

EXTENSION BLOW MOULDING PROCESS

MANUFACTURING PROCESS OF HDPE BOTTLES USING EXTRUSION BLOW MOULDING MACHINE

MOULDING PROCESS FOR HDPE BOTTLES

ADVANTAGE AND DISADVANTAGE OF EXTRUSION 

BLOW MOULDING PROCESS

DETAILS OF BLOW MOULDING PROCESS AND BLOW MOULDING MACHINE

TYPOLOGIES OF BLOW MOLDING EXTRUSION BLOW MOLDING

INJECTION BLOW MOLDING

STRETCH BLOW MOLDING

BLOW MOULDING MACHINE

POLICIES AND PROCEDURE FOR TYPE III DMF 

FOR PACKAGING MATERIALS

RAW MATERIALS CALCULATION

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERIES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)