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    Detailed Project Report on hdpe/pp woven bags

    Detailed Project Report on hdpe/pp woven bags
    Detailed Project Report on hdpe/pp woven bags
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      HDPE/PP WOVEN BAGS
      [CODE NO.3860] 
       
       
      Packaging is both a symbol of society's consumption habits and reflection of its progress. The user expects it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes research and development to meet these demands and to offer a high quality product. In addition to its standard attributes, today's packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health. 
       
      PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. They have become popular on account of their inertness towards chemical, moisture & excellent resistance towards rotting & fungus attack. They are non toxic. Lighter in weight & have more advantages than conventional bags.
       
      PP woven sacks laminated with PP liner have wider applications. PP woven sacks are much stronger & can withstand much higher impact loads because of PP strips elongation at break is about 15-25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. Jute prices are very unstable in the market since Jute is an agriculture product. These sacks have many advantages over other conventional sacks materials & are quite competitive in price. PP Woven Sacks can be unlaminated, Laminated and along with PE liners. The size range for bags made from tubular fabric is from minimum 24 inches (60 cm.) upto 61 inches (155 cm).
       
      Woven Sacks are the best and the most cost effective packaging solution for Industries like Cement, fertilizer, sugar, chemicals, food grains etc. off late Woven fabric, which is the first stage of Woven sacks, is a preferred medium for bale wrapping and rain protection in the form of Tarpaulin.
       
      Polypropylene Bags 
       
      Polypropylene is a form of plastic. It’s available in a wide variety of forms but is essentially a flexible resin polymer. While the formal chemical name for the material is polypropylene, the generic layman’s term is “non-woven” simply because it’s really a large sheet of plastic and not a woven fabric. The material has been debossed to give it the appearance of woven cloth, yet it is really a non-woven material.
       
      Polypropylene bags are made from virgin polypropylene plastic. Polypropylene bags are versatile, attractive bags most commonly used for packaging small items such as beads and lollies. These bags can be sealed with a heat sealer like many other plastic bags. While polypropylene is similar to cello, polypropylene bags are much clearer with neater seals, and have the advantage of being less expensive than cello bags.
       
      Polypropylene poly bags have been the choice for product presentation and preserving freshness. Polypropylene poly bags are a high clarity crystal clear bag, which enhances the product's image. They provide a highly protective barrier against moisture, dirt and vapors and meet FDA and EFSA specifications for food content. Polypropylene bags also referred as 'Polyprop bags' or 'PP bags'. 
       
      These bags are by far the most popular for give away because of both its price and features. They are mainly used for displays.
       
      Polypropylene (PP) is a linear hydrocarbon polymer, CnH2n. PP, like polyethylene (HDPE, L/LLDPE) and polybutene (PB), is a polyolefin or saturated polymer. 
       
      Polypropylene is one of those most versatile polymers available with applications, both as a plastic and as a fibre, in virtually all of the plastics end-use markets.
       
       
      COST ESTIMATION
       
       
      Plant Capacity            800 KG./Day  
      Land & Building (600 sq.mt.)  Rs. 37 Lac    
      Plant & Machinery                    Rs. 66 Lac 
      Working Capital for 1 Month    Rs. 19 Lac 
      Total Capital Investment          Rs. 1.41 Cr 
      Rate of Return                          19%
      Break Even Point                      70%
       
       
      1. INTRODUCTION
      2. POLYPROPYLENE BAGS
      3. MATERIAL GRADES OF POLYPROPYLENE
      4. PROPERTIES
      5. POLYPROPYLENE
      6. PHYSICAL PROPERTIES OF POLYPROPYLENE
      7. CHEMICAL RESISTANCE OF POLYPROPYLENE
      8. CAST POLY PROPYLENE (CPP) FILMS OR BAGS
      9. ORIENTED POLY PROPYLENE (OPP) FILMS OR BAGS
      10. FEATURES:
      11. PROPERTIES OF HIGH-DENSITY POLYETHYLENE
      12. THE MATERIALS HAVE THE LARGE STRENGTH TO DENSITY RATIO.
      13. PHYSICAL PROPERTIES
      14. RESISTANCE TOWARD CHEMICALS
      15. USES AND APPLICATION
      16. APPLICATIONS OF HIGH-DENSITY POLYETHYLENE
      17. HDPE SHEETS
      18. TYPES OF HIGH-DENSITY POLYETHYLENE SHEETS
      19. HIGH-DENSITY POLYETHYLENE MATTE SHEET
      20. HIGH-DENSITY POLYETHYLENE SMOOTH SHEET
      21. HIGH-DENSITY POLYETHYLENE PIPE GRADE
      22. HIGH-DENSITY POLYETHYLENE COLOR CORE
      23. HIGH-DENSITY POLYETHYLENE ANTISKID
      24. PROPERTIES OF THE SHEETS
      25. HIGH-DENSITY POLYETHYLENE BAGS
      26. ADVANTAGES
      27. ADVANTAGES OF HIGH-DENSITY POLY BAGS
      28. VARIOUS TYPES OF BAGS
      29. PP WOVEN BAGS/ FABRIC
      30. VALVE BAG
      31. PRINTED BAGS
      32. APPLICATIONS:
      33. SAND BAGS
      34. SUGAR BAGS
      35. B.I.S. SPECIFICATIONS
      36. SPECIFICATION OF STANDARD BAGS APPLICABLE 
                  FOR VARIOUS INDUSTRIES
      37. PP BAGS FOR CEMENT
      38. PP BAGS FOR FERTILIZER
      39. FOR FURTHER DETAIL, PLEASE CONTACT....
      40. MARKET SURVEY
      41. TOP VENDORS IN THE GLOBAL PACKAGING SACKS MARKET
      42. GLOBAL-PAK INC.
      43. HOOD PACKAGING
      44. LC PACKAGING
      45. MONDI
      46. SONOCO
      47. WENZHOU SMOO BAGS
      48. TMR WOVEN BAGS AND SACKS
      49. LINCON POLYMERS
      50. GREIF
      51. EL DORADO PACKAGING
      52. BEMIS
      53. DRIVERS & RESTRAINTS:
      54. POLYPROPYLENE RESIN MARKET:-
      55. POLYPROPYLENE RESIN (PP) MARKET GROWTH DRIVERS:
      56. POLYPROPYLENE RESIN (PP) MARKET:
      57. POLYPROPYLENE RESIN MARKET REPORT: INDUSTRY COVERAGE
      58. DRIVERS
      59. REGIONAL OUTLOOK
      60. CONSTRAINTS
      61. KEY PLAYERS
      62. HISTORY OF HIGH-DENSITY POLYETHYLENE POLYMER
      63. MANUFACTURING PROCESS
      64. THE RAW MATERIALS REQUIRED ARE;
      65. THE MACHINES USED FOR THE MANUFACTURING 
                    OF PP WOVEN BAGS ARE GIVEN BELOW,
      66. PROCESS FLOW DIAGRAM
      67. PROCESS FLOW CHART IN STAGES
      68. STAGE 2
      69. BUYERS
      70. NAME OF COMPANY WITH CONTACT DETAILS
      71. MARKET SURVEY
      72. SUPPLIERS OF RAW MATERIAL
      73. POLYPROPYLENE RESIN
      74. FILLERS
      75. PRINTING INKS & OTHER SUPPLIES
      76. THINNER & SOLVENT
      77. LAB CHEMICALS
      78. PRINTING MACHINES
      79. GRANULATOR
      80. MIXER MACHINE
      81. SEALING MACHINE
      82. CIRCULAR KNITTING MACHINES
      83. WEIGHING SCALE
      84. LAMINATION MACHINE
      85. WEAVING MACHINE
      86. CUTTING MACHINE
      87. PACKAGING MACHINERY
      88. BOBBINS
      89. AIR COMPRESSOR
      90. LABORATORY EQUIPMENT
      91. MAINTENANCE EQUIPMENT
      92. MISCELLANEOUS MACHINE (PUMP, PIPELINES, VALVES ETC)
      93. PRODUCT & MACHINERY PHOTOGRAPHS
      94. PP FLAT YARN EXTRUDERMACHINE
      95. SJ-YZJ-850/6S FLAT CAM SIX-SHUTTLE CIRCULAR LOOM
      96. RECYCLING GRANULATOR
      97. MANUAL SEWING MACHINE
      98. MANUAL CUTTING MACHINE
      99. AUTOMATIC CUTTING AND SEWING MACHINE
      100. DRYING MIXER
      101. PACKING MACHINE
      102. PRINTING MACHINE
      103. FLAT TAPE PLANT
      104. FINAL PRODUCTION OF FLAT YARN
      105. WEAVING OF WOVEN FABRIC
      106. CUTTING OF FABRIC AS PER SPECIFICATION
      107. STITCHING OF SACK
      108. 4-8 COLOR PRINTING
      109. PRODUCTS STORAGE
      110. READY FOR PACKING
      111. FINAL PACKING OF PRODUCT
       
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       
       
       
       

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