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    Detailed Project Report on HDPE, PVC, LLDPE Pipes/Tubes and Fittings

    Detailed Project Report on HDPE, PVC, LLDPE Pipes/Tubes and Fittings
    Detailed Project Report on HDPE, PVC, LLDPE Pipes/Tubes and Fittings
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      HDPE, PVC, LLDPE PIPES/TUBES AND FITTINGS

      [EIRI/EDPR/1497] J.C. 282


      INTRODUCTION

      Today, more PVC Pipes are being used than any other pipe product.

      Characteristics

      PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is softened and remolded a second time it will lose some of it's favorable characteristics. Recently, 'Fuseable PVC' has come to market to compete with the fuseable properties of HDPE Pipe.

      PVC is very corrosion resistant. It is not a conductor and will not have an electrochemical reaction with acids and bases that it comes in contact with. For this reason, PVC is sometimes used to coat other materials for protection.

      PVC also has a high chemical resistance. While it will react with some chemicals, there are a large number of chemicals it will not react with, making it an excellent product for industrial applications.

      PVC is not without it's faults. Studies have shown that UV radiation from sunlight not only discolors the pipe, but also reduces it's impact strength.

      PVC Sizes

      The deeper you delve into pipe sizing and nomenclature, the more confused you get. This is because as new materials have been developed over the years they tried to keep the outside diameter (OD) the same and adjust the inside diameter (ID) to meet the characteristics of the new material.

      Most PVC Pipe uses the Nominal Pipe Size (NPS) system. The characteristics for NPS pipe under 14" in diameter have no logical explanation...data must be looked up on a chart.14" and larger NPS pipe has an outside diameter equal to the pipe size.

      The 'Schedule' system (Schedule 40, 80, etc.) is an NPS system. The dimensions of PVC schedule pipe matches those of steel pipe. The steel pipe sizes were developed long before PVC was invented...thus the PVC pipe was sized to match the steel pipe.

      There are a couple of non-NPS systems that should be noted. Ductile Iron Pipe Size (DIPS) is a system used for ductile iron pipe...it is derived from the original size of cast iron pipe, which has all but completely been replaced by ductile iron pipe. C900 PVC pipe uses the DIPS system. Ductile Iron Pipe and C900 PVC Pipe are major components of municipal water distribution systems...so having uniform size enables the use of fittings, valves and tapping saddles on both types of pipe.


      COST ESTIMATION

      Plant Capacity                                             5.00 MT/Day                  
       Land & Building (75000 Sq.Mtr)              Rs 6.17 Cr
      Plant & Machinery                                       Rs.1.38 Cr         
      W.C. for 1 Month                                         Rs. 95.12 Lacs         
      Total Capital Investment                             Rs. 8.66 Cr              
      Rate of Return                                             24%   
      Break Even Point                                        55%

      CONTENTS

      INTRODUCTION

      PROPERTIES OF PVC PIPES & FITTINGS

      ADVANTAGES & LIMITATIONS

      BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS

      B.I.S. SPECIFICATION

      CHARACTERISTICS OF HDPE PIPES

      APPLICATIONS OF PVC PIPES & FITTINGS

      USES OF PVC PIPES

      USES AND APPLICATION OF HDPE PIPES & FITTINGS

      MARKET SURVEY

      PRODUCTION OF PVC PIPES FROM 2007 TO 2012

      PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES

      PRESENT MANUFACTURES /EXPORTERS OF PVC & HDPE PIPES

      ADVANTAGES OF PVC PIPE

      PROPERTIES OF PVC PIPES AND FITTINGS

      RAW MATERIAL SECTION

      FORMULATION FOR PVC RIGID PIPES

      PROCESS OF MANUFACTURE OF RIGID PIPES

      TWIN SCREW EXTRUDERS

      EXTRUSION DIES

      PLASTICIZER OF PVC

      PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC PIPES

      PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC FITTINGS

      MANUFACTURING PROCESS OF HDPE PIPES

      PROCESS OF MANUFACTURE OF HDPE PIPES

      PROCESS FLOW SHEET FOR THE MANUFACTURE OF HDPE PIPES

      PROCESSING OF LLDPE

      MANUFACTURING PROCESS OF LLDPE PIPE

      PROCESS FLOW DIAGRAM OF LLDPE PIPE

      PROCESSING METHOD OF DRIP LATERIALS

      PIPE FITTINGS

      PROCESS FLOW SHEET FOR THE MANUFACTURE OF HDPE, PVC, LLDPE PIPE FITTING

      LAYING AND JOINTING PROCEDURE OF PVC PIPES

      COMPLETE PLANT AND MACHINERY SUPPLIERS

      SUPPLIERS OF RAW MATERIALS

      DETAILS OF PLANT & MACHINERY

      TECHNICAL DETAIL OF MODEL NO. SSET 52-25V FOR (PVC DRY BLEND MATERIAL) PIPE PLANT

      PLANT LAYOUT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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