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    Detailed Project Report on herbal extraction unit

    Detailed Project Report on herbal extraction unit
    Detailed Project Report on herbal extraction unit
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      HERBAL EXTRACTION UNIT
      [CODE NO.3937]  
       
       
      Humans are dependent on plants for basic needs such as food, clothing, and shelter for centuries. Plants have also been used as arrow and dart poisons for hunting, poisons for murder, hallucinogens used for ritualistic purposes, stimulants for endurance, and hunger suppression, as well as inebriants and medicines. Medicinal plants have been a source of wide variety of biologically active compounds for many centuries and used extensively as crude material or as pure compounds for treating various disease conditions. Relatively 1–10% of plants are used by humans out of estimated 250,000–500,000 species of plants on Earth.
       
      Plant-based traditional medicine plays a key role in the development and advancement of modern studies by serving as a starting point for the development of novelties in drug discovery. Various modern drugs were extracted from traditional medicinal plants through the use of plant material following the ethno botanical leads from indigenous cures used by traditional medical systems. In developing countries and rural societies, the use of medicinal plants is both a valuable resource and necessity, and furthermore, it provides a real alternative for primary healthcare systems.
       
      Plant extraction is a process that aims to extract certain components present in plants. It is a solid/liquid separation operation: a solid object (the plant) is placed in contact with a fluid (the solvent). The plant components of interest are then solubilised and contained within the solvent. The solution thus obtained is the desired extract.
       
      Nature has bestowed our country with an enormous wealth of medicinal plants; therefore India has often been referred to as the Medicinal Garden of the world. Today, people around the globe are giving preference to alternative medicines such as ayurveda, naturopathy, homeopathy and herbal medicine. Herbal medicine is cost effective and less expensive than the medicines bought from an allopathic pharmacy.
       
      Increasing realization of the side effects of allopathic medicines, coupled with the growing awareness about the medicinal benefits as well as therapeutic effect of herbal products is pushing up the demand for herbal extracts, dietary supplement sand herbal-based beauty aids worldwide. Herbal extraction and processing is very vast field. Some of the known projects are, rose plantation, cultivation & rose oil extraction plantation, cultivation of medicinal plant & herbs,  Kali mahendi (henna), aloevera gel, aloevera gel & powder, aromatic plants cultivation & processing, asparagus cultivation & processing, ayurvedic churan & tablets, ayurvedic raw material from mercury a-singruph (hingula) or cinnabar (hgs),  b-ras sindhoor, ayurvedic/herbal pharmacy, cough syrup, hair dyes (hinna based), herbal natural essential oil (steam distillation process), herbal shampoo & cream, herbal concentrate in the mfg. Of herbal drugs & concentrate, herbal extracts, herbal medicinal plant & processing, herbs cultivation & processing, herbs cultivation & processing, menthol crystal from menthol oil, patchouli oil, plantation, cultivation of medicinal plant & herbs, sindur roli bindi & gulal, tobacco based tooth powder, toilet & herbal soap, herbal capsules, herbal face paste, rajnigandha oil, amla cultivation, plantation, amla hair oil based on vegetable oil, aloe vera processing, artemisia vulgaris oil, aloevera gel, juice and powder, ayurvedic hair oil for colouring of hair oil, herbal wine, mehandi cone, hibiscus cultivation, herbal beer, azadirachtin from neem, neem based pesticide, moringa -miracle tree, etc.
       
       
       
      COST ESTIMATION
       
       
      Plant Capacity            1000 Ltr./Day  
      Land & Building (1000 sq.mt.)  Rs. 68 Lac    
      Plant & Machinery                    Rs. 1.17 Cr 
      Working Capital for 1 Month    Rs. 82 Lac 
      Total Capital Investment          Rs. 3.15 Cr 
      Rate of Return                          47%
      Break Even Point                      43%
       
       
      INTRODUCTION
      AN ALLIANCE BETWEEN SCIENCE AND TRADITION
      A TECHNICAL PROCESS (THE GENERAL PROCESS)
      MAIN SEPARATION PROCESSES
      A SCALABLE PROCEDURE...
      GRAPHIC OF THE PARAMETERS INFLUENCING EXTRACT QUALITY
      PLANT-DERIVED DRUGS AND VARIOUS CLINICAL TRIAL STAGES
      HERBAL EXTRACTS, CLASSIFICATION & POST HARVEST 
         PROCESSING
      CLASSIFICATION OF EXTRACTS IN TERMS OF THEIR PHYSICAL 
          STATE
      POST-HARVEST PROCESSING
      STORAGE
      GRINDING
      TYPES OF EXTRACT (HERBAL)
      LIQUID EXTRACTS (AKA TINCTURES)
      DRIED POWDERED EXTRACTS
      ESSENTIAL OILS
      4. LIPOSOMAL BLENDS
      DETAILS OF HERBAL EXTRACT
      MANUFACTURING OF DRY EXTRACT
      STANDARDIZED HERBAL EXTRACTS
      HERBAL EXTRACTS (100% WATER SOLUBLE)
      (MAINLY USED FOR BEVERAGES, PERSONAL CARE & NUTRACEUTICALS)
      GUIDANCE ON EQUIVALENCE OF HERBAL EXTRACTS
      IN COMPLEMENTARY MEDICINES
      DEFINITIONS
      FACTORS THAT INFLUENCE THE QUANTITY AND SPECTRUM OF COMPONENTS IN AN EXTRACT
      FACTORS AFFECTING THE SPECTRUM OF COMPONENTS 
         EXTRACTED FROM HERBS
      HERBAL MATERIAL
      EXTRACTION SOLVENT
      MANUFACTURING PROCEDURE
      PERMITTED VARIATION IN FACTORS AFFECTING QUANTITY OF EXTRACT
      HERBAL MATERIAL
      EXTRACT SOLVENT
      TYPE AND AMOUNT OF SOLVENT IN EXTRACT
      MANUFACTURING PROCESS
      EXTRACT RATIO
      MAJOR RAW MATERIALS USED IN EXTRACTION
      OF ESSENTIAL OIL
      USES AND APPLICATIONS
      A.   ESSENTIAL OILS FROM FLOWERS:-
      JASMINE OIL:-
      LAVENDER OIL:-
      B.   ESSENTIAL OILS FROM HERBS SPIKENARD OIL 
         (JATAMANSI OIL):-
      C.   CINNAMON OIL:-
      CINNAMON OIL:-
      ZEODOARY OIL:-
      USES AND APPLICATIONS OF SPICES
      GINGER OR ADRAK
      PEPPER OR 'KALIMIRCH'
      CHILLIES OR 'LALMIRCH'
      CARDAMOM OR 'ELAICHI'
      TURMERIC OR 'HALDI'
      CLEAVES OR 'LOUNG'
      CINNAMAS OR 'DALCHISS'
      CASSIA OR 'TEJPAT'
      NUTMEG OR 'JAIPHAL'
      ANISEED
      BISHOP WEED OR 'AJWAN'
      ALSPICS
      ESSENTIAL OILS FROM SPICES:-
      PHARAMACOLOGICAL PROPERTIES OF ESSENTIAL OILS
      ANTISEPTICS:
      EXPECTORANTS AND DIURETICS:
      SPASMOLYTIC AND SEDATIVE:
      OTHERS:
      CHEMICAL CONSTITUENTS OF ESSENTIAL OILS
      HYDROCARBON:
      TERPENES:
      MONOTERPENES [C10H16 ]
      B. SESQUITERPENES
      SESQUITERPENE LACTONES:
      C. DITERPENES
      ALCOHOLS
      ALDEHYDES:
      ACIDS
      ESTERS
      KETONES:
      LACTONES
      PATCHOULI – A MEDICINAL AND AROMATIC PLANT
      HARVESTING OF PATCHOULI
      DRYING OF PATCHOULI HERBAGE
      FEATURES AND APPLICATION OF PATCHOULI OIL
      APPLICATION OF PATCHOULI
      PERFUMERY
      THERAPEUTICS
      MEDICINE
      BURNERS AND VAPORIZERS
      BLENDED MASSAGE OIL OR IN THE BATH
      NEAT
      LOTIONS AND CREAMS
      PROPERTIES OF PATCHOULI OIL
      ORIGIN OF PATCHOULI OIL
      CHEMICAL COMPOSITION AND PRECAUTION
      OF PATCHOULI OIL
      PRECAUTIONS
      THERAPEUTIC PROPERTIES
      USES
      B.I.S. SPECIFICATION
      THE FOLLOWING SPECIFICATIONS ARE AVAILABLE.
      OVERVIEW OF HERBAL MEDICINE IN INDIA
      LIST OF MEDICINAL PLANTS WHOSE MARKET POTENTIAL 
          IS VERY HIGH
      MARKET SURVEY OF HERBAL EXTRACT
      COMPANIES FEATURED
      SEGMENTATION
      KEY PLAYERS
      REGIONAL MARKET SUMMARY
      GLOBAL MARKET, BY SOURCE
      MINT
      ROSEMARY
      GLOBAL MARKET, BY FORM
      GLOBAL MARKET, BY APPLICATION
      FOOD & BEVERAGES
      GLOBAL MARKET, BY REGION
      IMPORT DATA OF HERBAL EXTRACT
      GLOBAL MARKET POSITION OF ESSENTIAL OIL
      PRODUCT INSIGHTS
      APPLICATION INSIGHTS
      REGIONAL INSIGHTS
      COMPETITIVE INSIGHTS
      MAJOR PRODUCERS OF ESSENTIAL OILS
      MAJOR CONSUMER OF ESSENTIAL OILS
      LARGEST GLOBAL MARKET PLACES FOR ESSENTIAL OIL
      PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS
      OF ESSENTIAL OILS
      MANUFACTURING PROCESS OF HERBAL EXTRACT
      THE FILTRATE (EXTRACT) IS TRANSFERRED TO STORAGE 
         VESSELS.
      PROCESS FLOW DIAGRAM OF HERBAL EXTRACT
      SEQUENCES IN HERBAL EXTRACT
      SORTING & MILLING
      EXTRACTION
      CONCENTRATION OF EXTRACT
      DRYING
      PULVERIZATION OF DRY EXTRACT
      STORAGE OF EXTRACT
      DETAILS OF HERBS EXTRACTION PROCESS
      PREPARATORY WORK
      PRE-EXTRACTION METHODOLOGY
      STRUCTURE:
      PRINCIPLE:
      CHARACTER:
      PROCESSING STEPS FOR HERBAL EXTRACT
      HERBAL PREPARATION & FORMULA VERIFICATION
      EXTRACTION
      COLLECTION AND RESTORATION OF ESSENTIAL OIL
      HERBAL CONCENTRATION
      GRANULATION
      FINISHED PRODUCT QC
      PACKAGING AND APPEARANCES
      MANUFACTURING PROCESS FOR EXTRACTION OF ESSENTIAL 
         OILS FROM FLOWERS, HERBS, SPICES BY SUPER 
         CRITICAL FLUID (CARBON DIOXIDE)
      A.   EXTRACTION OF ESSENTIAL OIL FROM FLOWERS:-
      FROM FLOWERS:-
      PROCESS FLOW DIAGRAM FOR EXTRACTION OF ESSENTIAL OILS
      FROM FLOWERS USING SUPER CRITICAL FLUID METHOD
      FROM HERBS
      1.   CLEANING:-
      2.   WASHING:-
      3.   DRYING:-
      4.   DISINTEGRATION INTO SMALL CHIP:-
      PROCESS FLOW DIAGRAM FOR EXTRACTION OF ESSENTIAL 
         FLUID METHOD
      PROCESS IN DETAILS FOR EXTRACTION OF ESSENTIAL OIL
      EXTRACTION OF ESSENTIAL OILS USING STEAM DISTILLATION METHOD
      METHOD OF EXTRACTION OF PATCHOULI OIL
      STEAM DISTILLATION OF PATCHOULI ESSENTIAL OIL
      FIGURE PILOT SCALE PATCHOULI STEAM DISTILLATION UNIT
      FIGURE PATCHOULI ESSENTIAL OIL
      SUPPLIERS OF PLANT AND MACHINERIES
      SUPPLIERS OF PULVERIZERS
      SUPPLIERS OF LABORATORY TESTING EQUIPMENT
      SUPPLIERS OF HAMMER MILLS
      SUPPLIERS OF FILTER PRESS
      SUPPLIERS OF ROTARY WASHER
      SUPPLIERS OF FLUIDIZED BED DRYER
      SUPPLIERS OF MIXER
      SUPPLIERS OF SIEVING MACHINE
      SUPPLIERS OF WEIGHING MACHINE
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
      SUPPLIERS OF POLLUTION CONTROL EQUIPMENTS
      SUPPLIERS OF D.G. SETS
      SUPPLIERS OF RAW MATERIALS
      MACHINERY PHOTOGRAPHS
      HERB PULVERIZER
      ROTARY EXTRACTOR
      REACTION VESSEL
      VIBRO SIFTER
      NUTCH FILTER
      AGITATOR
      OCTAGONAL BLENDER
      DRUM DRYER
      CHROMATOGRAPHY COLUMN
      SPRAY DRYER
      ROTOCONE VACUUM DRYER (RCVD)
      FOUR POINT CENTRIFUGE SUSPENDED
      PERCOLATOR VERTICAL EXTRACTOR (BOTTOM OPENING TYPE)
      AGITATED THIN FILM EVAPORATOR
      FALLING FILM EVAPORATOR
      MULTI MILL
      VACUUM TRAY DRYER
      REACTION VESSEL
      DOUBLE CONE BLENDER
      3 POINT CENTRIFUGE
      MULTI MILL
      SOLVENT STORAGE TANK
      RAW HERBS GRINDER
      MICRO PULVERIZER (MICRONIZER)
      PRODUCT PHOTOGRAPHS
      RAW MATERIAL PHOTOGRAPHS
       
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       
       
       
       

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