Detailed Project Report on honeycomb paper pallets

HONEYCOMB PAPER PALLETS [3628]

Honeycomb is a packaging material consisting of Kraft paper formed into continuous uniform hexagonal cell. It is then glued with facing materials to form a rigid board. The lightweight and flexible design possibilities of honeycomb made the product an environmentally friendly and competitive alternative product. Due to its manifold benefits, Honeycomb paper pallets has gained wide acceptance in Japan, China, Korea, United States, Saudi Arabia, Middle East and Europe. Honeycomb Paper Pallets can be also called paper tray. It is made of LHP and mainly used for loading products and speeding up loading and unloading, especially for one-off pallet for loading export products. Honeycomb Paper Pallet is made of LHPs and mainly used as a substitute for non-returnable export wooden pallets. Honeycomb paper pallet is capable of bearing 2000kg weight per square meter. There are 41 different standard sizes to meet customers’ requirements just in time. It can be customized as well. Its distinctive characteristics include strong, lightweight, better outlooks, 100% recyclable, do not need to fumigate and in compliance with ISO 14000. for instance, a standard size pallet (1200mm X 1000mm X 130m) is only 4kg without corner protectors and 6-8kg with corner protectors.  

COST ESTIMATION

Plant Capacity      1600 Nos/Day  
Land & Building (2500 sq.mt)     Rs. 3.60 Cr
Plant & Machinery                    Rs. 2.34 Cr
Working Capital for 1 Month    Rs. 2.31 Cr
Total Capital Investment          Rs. 8.57 Cr
Rate of Return                         39%
Break Even Point                     45%


INTRODUCTION    
CHARACTERSTIES & SPECIFICATION OF HONEYCOMB PAPER PALLETS    
PRODUCTS CHARACTERISTIC:    
PATENT CERTIFICATION:    
SIZES OF HONEYCOMB PAPER PALLETS:    
KINDS OF HONEYCOMB PAPER PALLETS:    
ADVANTAGES OF HONEYCOMB PAPER    
HONEYCOMB: THE ADVANTAGES OF HONEYCOMB PAPER    
ADVANTAGES OF HONEYCOMB    
EFFICIENT PRODUCTION PROCESS    
PROPERTIES OF HONEY COMB PAPER PALLETS    
HONEYCOMB PALLETS    
PALLETS PAPER HONEYCOMB    
PALLETS PAPER HONEYCOMB SPECIFICATIONS    
PALLET TERMINOLOGY    
FIVE FACTORS FOR A BALANCED DESIGN    
PAPER BASED PALLETS    
MARKET POSITION OF PALLETS IN INDIA    
INDIA PALLET MARKET VALUE SHARE (%)    
BY MATERIAL TYPE    
HONEYCOMB PACKAGING    
INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION
   OF HONEY COMB PALLETS    
APPARENT CONSUMPTION OF HONEYCOMB PAPER PALLETS    
ESTIMATED DEMAND    
GLOBAL PAPER PALLETS MARKET POSITION    
GLOBAL HONEYCOMB CORE MATERIAL MARKET    
PAPER HONEYCOMB BOARD MARKET    
SOME OF THE KEY PLAYERS OF THE PAPER HONEYCOMB
   BOARD MARKET ARE    
HEXACOMB BLOCKS/RUNNERS OFFER THE FOLLOWING ADVANTAGES    
THE HEXACOMB BLOCK SOLUTION    
HONEYCOMB CELL STRUCTURE PROVIDES STRENGTH    
SIGNIFICANT COST/LABOR SAVING    
PRESENT MANUFACTURERS/SUPPLIERS OF HONEYCOMB PAPER PALLETS    
OVERVIEW OF PAPER BASED PACKAGING MATERIALS    
MOULDED PAPER    
SMART PAPER WITH RFID TECHNOLOGY    
THE GREEN BOTTLE    
BARRIER SOLUTIONS AGAINST MINERAL OIL MIGRATION    
WATERPROOF PAPER PALLETS    
HONEYCOMB PAPER PALLETS MAKING MACHINE    
MANUFACTURING PROCESS OF HONEYCOMB PAPER PALLETS    
PRODUCTION OF BLOCKS AND TWO STEPS CONTINUOUS
    HONEYCOMB PRODUCTION    
ONE STEP CONTINUOUS HONEYCOMB PRODUCTION    
THE ADVANTAGES OF THIS WAY OF PRODUCTION:    
PROCESS FLOW DIAGRAM    
PALLET PRODUCTION USING POSTCONSUMER WASTE PAPER    
NICE3 DEMONSTRATION PROVES PRODUCT VIABILITY    
BENEFITS OF USING PCW IN PALLETS    
TECHNICAL SPECIFICATION OF PLANT & MACHINERY    
MACHINE’S TECHNICAL PARAMETERS:    
PAPER ROLL HOLDER 3PCS    
GLUING APPLICATOR 1PC    
YALIAN GLUING THEORY:    
LAMINATION MACHINE 1PC    
SURFACE PAPER GLUING MACHINE 1PC    
HIGH SPEED CUTTING CORE CUTTING 1PC    
CONVEYING 1PC    
PAPER HOLDER 2PCS    
EXPANDER 1PC HEATING AND FORMING 1PC    
MULTI-FUNCTION GLUING MACHINE 1PC    
TWIN-CAST COLD PRESSING 1PC    
PAPER BOARD IRONING BOARD MACHINE 1PC    
LAMINATING AND DRYING 1PC    
ROLLER TYPE COLD PRESSING 1PC    
SYNCHRONIZED NUMERICAL CONTROL TRACING CROSS CUTTING 1PC    
FINISHED BOARD CONVEYOR 1PC    
EASY BREAK PARTS:    
POSSIBILITY BREAK PARTS:    
MAIN PARTS NAME AND ORIGINS    
FREE SPARE PARTS LIST:    
2. PALLET MAKING MACHINE    
PALLET ASSEMBLING MACHINE:    
HONEYCOMB BOARD SLITTING MACHINE:    
PALLET GLUING MACHINE    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    101
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF RAW MATERILS    
KRAFT PAPER    
GLUE    
SUPPLIERS OF PLANT AND MACHINERY    
PLANT LAYOUT    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)