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Detailed Project Report on Honeycomb Paper Pallets

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Description
How to Start Business

HONEYCOMB PAPER PALLETS

[EIRI/EDPR/3628] J.C.: 1708XL

INTRODUCTION

Honeycomb is a packaging material consisting of Kraft paper formed into continuous uniform hexagonal cell. It is then glued with facing materials to form a rigid board.

The lightweight and flexible design possibilities of honeycomb made the product an environmentally friendly and competitive alternative product.

Due to its manifold benefits, Honeycomb paper pallets has gained wide acceptance in Japan, China, Korea, United States, Saudi Arabia, Middle East and Europe.

COST ESTIMATION

Plant Capacity 1600 Nos/Day

Land & Building (2500 sq.mt.) Rs. 3.60 Cr

Plant & Machinery Rs. 2.34 Cr

Working Capital for 1 Month Rs. 2.31 Cr

Total Capital Investment Rs. 8.58 Cr

Rate of Return 39%

Break Even Point 45%

CONTENTS

INTRODUCTION

CHARACTERSTIES & SPECIFICATION OF HONEYCOMB PAPER PALLETS

PRODUCTS CHARACTERISTIC:

PATENT CERTIFICATION:

SIZES OF HONEYCOMB PAPER PALLETS:

KINDS OF HONEYCOMB PAPER PALLETS:

ADVANTAGES OF HONEYCOMB PAPER

HONEYCOMB: THE ADVANTAGES OF HONEYCOMB PAPER

ADVANTAGES OF HONEYCOMB

EFFICIENT PRODUCTION PROCESS

PROPERTIES OF HONEY COMB PAPER PALLETS

HONEYCOMB PALLETS

PALLETS PAPER HONEYCOMB

PALLETS PAPER HONEYCOMB SPECIFICATIONS

PALLET TERMINOLOGY

FIVE FACTORS FOR A BALANCED DESIGN

PAPER BASED PALLETS

MARKET POSITION OF PALLETS IN INDIA

INDIA PALLET MARKET VALUE SHARE (%)

BY MATERIAL TYPE

HONEYCOMB PACKAGING

INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION OF HONEY COMB PALLETS

APPARENT CONSUMPTION OF HONEYCOMB PAPER PALLETS

ESTIMATED DEMAND

GLOBAL PAPER PALLETS MARKET POSITION

GLOBAL HONEYCOMB CORE MATERIAL MARKET

PAPER HONEYCOMB BOARD MARKET

SOME OF THE KEY PLAYERS OF THE PAPER HONEYCOMB BOARD MARKET ARE

HEXACOMB BLOCKS/RUNNERS OFFER THE FOLLOWING ADVANTAGES

THE HEXACOMB BLOCK SOLUTION

HONEYCOMB CELL STRUCTURE PROVIDES STRENGTH

SIGNIFICANT COST/LABOR SAVING

PRESENT MANUFACTURERS/SUPPLIERS OF HONEYCOMB PAPER PALLETS

OVERVIEW OF PAPER BASED PACKAGING MATERIALS

MOULDED PAPER

SMART PAPER WITH RFID TECHNOLOGY

THE GREEN BOTTLE

BARRIER SOLUTIONS AGAINST MINERAL OIL MIGRATION

WATERPROOF PAPER PALLETS

HONEYCOMB PAPER PALLETS MAKING MACHINE

MANUFACTURING PROCESS OF HONEYCOMB PAPER PALLETS

PRODUCTION OF BLOCKS AND TWO STEPS CONTINUOUS HONEYCOMB PRODUCTION

ONE STEP CONTINUOUS HONEYCOMB PRODUCTION

THE ADVANTAGES OF THIS WAY OF PRODUCTION:

PROCESS FLOW DIAGRAM

PALLET PRODUCTION USING POSTCONSUMER WASTE PAPER

NICE3 DEMONSTRATION PROVES PRODUCT VIABILITY

BENEFITS OF USING PCW IN PALLETS

TECHNICAL SPECIFICATION OF PLANT & MACHINERY

MACHINE’S TECHNICAL PARAMETERS:

PAPER ROLL HOLDER 3PCS

GLUING APPLICATOR 1PC

YALIAN GLUING THEORY:

LAMINATION MACHINE 1PC

SURFACE PAPER GLUING MACHINE 1PC

HIGH SPEED CUTTING CORE CUTTING 1PC

CONVEYING 1PC

PAPER HOLDER 2PCS

EXPANDER 1PC HEATING AND FORMING 1PC

MULTI-FUNCTION GLUING MACHINE 1PC

TWIN-CAST COLD PRESSING 1PC

PAPER BOARD IRONING BOARD MACHINE 1PC

LAMINATING AND DRYING 1PC

ROLLER TYPE COLD PRESSING 1PC

SYNCHRONIZED NUMERICAL CONTROL TRACING CROSS CUTTING 1PC

FINISHED BOARD CONVEYOR 1PC

EASY BREAK PARTS:

POSSIBILITY BREAK PARTS:

MAIN PARTS NAME AND ORIGINS

FREE SPARE PARTS LIST:

2. PALLET MAKING MACHINE

PALLET ASSEMBLING MACHINE:

HONEYCOMB BOARD SLITTING MACHINE:

PALLET GLUING MACHINE

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

SUPPLIERS OF RAW MATERILS

KRAFT PAPER

GLUE

SUPPLIERS OF PLANT AND MACHINERY

PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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