Detailed Project Report on Hydrogen Peroxide (By Auto-Oxidation Process)

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HYDROGEN PEROXIDE (BY AUTO-OXIDATION PROCESS)

[EDPR/DPR/6902] J.C.: 3817, 1991

INTRODUCTION

Hydrogen Peroxide (H2O2), mol wt. 34.016, is a weakly acidic ear colorless liquid miscible with water in all proportions. The four atoms are covalently found in a non-polar H-O-O-H structure. It is commercially available in aqueous solutions over a wide concentration range. Discovered by the nard in 1818, it has been an article of commerce since the mid-19th century. Hydrogen peroxide is the most widely used peroxide compound orginally, it was produced by the reaction of barium peroxide and sulfuric acid for use as ana antiseptic, but this process and use have been superseded. Its scale of manufacture and use have increased markedly since about 1925, when electrolytic processes were introduced to the United States and industrial bleach applications were developed. Now prepared primarily by anthraqunone autoxidation processes hydrogen peroxide is used widely to prepare other per oxygen compounds and as a non-polluting oxidizing agent.

Extremely minute quantities of H2O2 are sid to occur in atmosphere and natural water. It has also been found in the fermentation of tea, in leaves of sugar, cane and in culture of various bacteria.

H2O2 is a most versatile chemical used in Various industries for bleaching, chemical synthetis, environmental control/effluent treatment sterilisation etc. The single most important constituent of Hydrogen peroxide is the "active oxygen" that it provides in the aforemntioned end-uses. The active oxygen is obtained by the controlled decomposition of Hydrogen Peroxide with water as the by-product. Hence whether it is bleaching agent or chemical synthesis, the use of Hydrogen Peroxide provides a very "clean" process without the production of any harmful or environmentally unsafe products. The stable H2O2 in Indian climatic condition is 50% W/W manufactured by National peroxide Limited, Mumbai.

COST ESTIMATION

Plant Capacity 10 MT/Day

Land & Building (6000 sq.mt.) Rs. 91.45 Lac

Plant & Machinery Rs. 4.77 Cr

Working Capital for 3 Months Rs. 81.84 Lac

Total Capital Investment Rs. 8.04 Cr

Rate of Return 58%

Break Even Point 39%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPERTIES OF H2O2

B.I.S SPECIFICATION

PACKING AND MARKING

STORAGE AND HANDLING

DETERMINATION OF STRENGTH

DETERMINATION OF STABILITY

DETERMINATION OF RESIDUE ON EVAPORATION

DETERMINATION OF RESIDUE ON IGNITION

SAMPLING OF STABILIZED HYDROGEN PEROXIDE

CRITERIA FOR CONFORMITY

MARKET SURVEY

INSTALLED CAPACITY&PRODUCTION OF HYDROGEN PEROXIDE

EXPORTS

IMPORTS OF HYDROGEN PEROXDE 1994

ESTIMATED DEMAND OF HYDROGEN PEROXIDE

PRESENT MANUFACTURERS

MANUFACTURING PROCESS

SPECIFICATION AND STANDRADS

PROCESS FLOW SHEET

PLANT LAY OUT

COMPLETE PLANT & MACHINERY SUPPLIERS

MANUFACTURERS OF HYDROGEN PEROXIDE

PLANT & MACHINERY SUPPLIERS

RAW MATERIAL SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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