Detailed Project Report on imfl bottling plant (8 lines)

               
IMFL BOTTLING UNIT (8 LINES)
[CODE NO.1859]


An Overview of the Indian Liquor Industry

The alcohol industry is very important for the government. It generates an estimated Rs. 18,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 300 per bottle.

Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17% 18% and 6% respectively. MNC’s share is only 10%and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%.This is due to the fact that there is a 100% customs duty, 150%contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share.


COST ESTIMATION

Plant Capacity                                    8000 Cases/day           
Land & Building (24000 Sq.Mtr)     Rs. 13.15 Cr
Plant & Machinery                             Rs.  11.30 Cr      
W.C. for 3 Months                              Rs. 32.32 Cr
Total Capital Investment                   Rs  58.07 Cr          
Rate of Return                                    31%  
Break Even Point                                30%

•    INTRODUCTION    
•    ETHYL AND METHYL ALCOHOLS    
•    DIFFERENT ALCOHOLIC DRINK    
•    USES AND APPLICATIONS    
•    MARKET SURVEY    
•    PROCESS OF IMFL BOTTLING    
•    PROCESS FLOW DIAGRAM FOR IMFL BOTTLING PLANT    
•    PROCESS DESCRIPTION    
•    LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT    
•    PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT    
•    GENERAL PLANT LAYOUT GMP/GHP CRITERIA FOR PLANT    
•    EFFLUENT TREATMENT AND DISPOSAL    
•    WASTE TREATMENT    
•    EQUIPMENT REQUIREMENT    
•    EQUIPMENT REQUIREMENTS    
•    MANPOWER    
•    PLANT LAYOUT OF LIQUOR BOTTLING PLANT    
•    PROJECT IMPLEMENTATION SCHEDULE    81
•    ORGANIZATION STAFF    
•    B.I.S. SPECIFICATIONS    
•    VARIOUS TYPES OF INDUSTRIAL ALCOHOL    
•    PRODUCTION OF BRANDY    
•    PRODUCTION OF SPIRIT FOR GIN    
•    MANUFACTURING PROCESS OF WHISKY    
•    MATERIAL SAFETY DATA SHEET FOR ETHANOL    
•    MANUFACTURERS OF ALCOHOLIC BEVERAGES    
•    LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA    
•    SUPPLIERS OF RAW MATERIALS    
•    SUPPLIERS OF IMFL BOTTLING PLANT AND EQUIPMENTS    
•    SUPPLIERS OF COMPLETE PLANT AND MACHINERY    
•    PLANT LAYOUT    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET