Detailed Project Report on integrated unit of sugarcane wax from press mud and sugarcane juice preservation

INTEGRATED UNIT OF SUGARCANE WAX FROM PRESS MUD AND SUGARCANE JUICE
PRESERVATION
[CODE NO.3112]


Sugarcane juice in Bottles must be a demandable product as there are few units which are producing mango juice, guava juice, mixed juice and orange juice in
PET Bottles but not sugar cane. Bottles sugar cane juice will fetch the good market as this is a new concept for our country. Preservation is done when
Juice or food is kept for longer period without any deteriorated or spoils the juice by the direct contact with atmosphere. Juices are spoiled by
decomposition due to aqueous content in the Juice itself and oxygen and other gases plus moisture in the atmosphere. This content provides healthy condition
for micro organisms to growth which spoils the food.  The oxygen present in atmosphere or air also helps the microorganisms to grow.
Other important possibility of getting the juice spoils is due to the chemical changes brought by atmospheric conditions i.e. Micro organism are produced. The
generate gas which spoils the goods oxygen gas itself causes oxidation and hence on set of oxidative rancidity. Also preservation is done to preserve the
test and vitamin for a longer period.

There fore sugar cane juice is preserved under canning process for a commercial scale, view of securing good market, when  the season of fruit off or where
such type of  sugar  cane brought by other places due to out of production there.

Preservation or canning of fruits on a commercial scale was introduced in the United States of America in 1817 by William Underwood  Company of Boston, Mass,
who had learnt the technique in London. The civil war in America, and later the Boes war and the Great European war of 1914, with their enormous requirements
of preserved foods gave a great impetus to the canning industry. The Second World War provided a further fillip, and the canning industry witnessed
unprecedented developments in both technique and scope. At present the variety and range of canned juice are enormous over.

Because freshly extracted juices are very attractive and have good taste and aroma but they deteriorate rapidly if kept for sometime.

COST ESTIMATION

Plant  Capacity                            :       SUGARCANEWAX FROM PRESS MUD & JUICE     
Land & Building (1 Acres)       :    Rs.  28.75  Lacs
Plant & Machinery                     :    Rs.  16.45  Lacs
Working Capital for 1 Month    :    Rs.  21.58  Lacs
Total Capital Investment          :    Rs.  72.28  Lacs
Rate of Return                           :    61%
Break Even Point                       :    51%

INTRODUCTION    
PROPERTIES OF SUGARCANE JUICE    
COMPOSITION OF SUGAR CANE JUICE    
CHARACTERISTICS & APPLICATION OF SUGAR CANE WAX    
SUGAR CANE PRESS MUD    
USES & APPLICATION    
B.I.S. SPECIFICATION    
PROPERTIES OF SUGAR CANE WAX    
OVERVIEW OF SUGAR CANE JUICE IN INDIA    
MARKET POSITION AND SCOPE OF SUGARCANE JUICE    
CFTRI TO FILE PATENT FOR BOTTLED SUGARCANE JUICE    
SUGARCANE JUICE GETS INTO BOTTLES    
SUGARCANE JUICE AND JAGGERY AS HEALTH DRINK AND SWEETENER    
PRESENT MANUFACTURER/SUPPLIERS OF SUGARCANE JUICES    
STUDIES ON PRESERVATION OF SUGARCANE JUICE    
VISION    
GOALS AND OBJECTIVE    
EXECUTIVE SUMMARY    
SITUATION ANALYSIS    
MANUFACTURING PROCESS OF SUGARCANE JUICE PRESERVATION    
PROCESS FLOW SHEET FOR SUGARCANE JUICE     IN GLASS BOTTLES    
PRESERVATION OF JUICE    
RAW MATERIALS    
MANUFACTURING PROCESS    
PROCESS FLOW SHEET    
EXTRACTION OF SUGAR CANE WAX PRESS MUD    
RECOVERY OF CHEMICALS FROM PRESS MUD    
NOVAL METHOD FOR EXTRACTION OF WAX AND SUCROSE FROM PRESS MUD    
TECHNOLOGY FOR SUGAR CANE JUICE PRESERVATION    
TECHNOLOGY SUPPLIERS FOR SUGAR CANE JUICE PRESERVATION & BOTTLING    
INDIAN STANDARD SPECIFICATION    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    
TURNKEY CONSULTANT FOR SETTINGUP PROCESSING PLANT
FOR SUGARCANE JUICE IN PET BOTTLES    
SUPPLIERS OF PACKED SUGARCANE JUICE/PET BOTTLE MACHINERY    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET