Detailed Project Report on kraft paper from waste carton boxes (55 tpd)

KRAFT PAPER FROM WASTE CARTON BOXES (55 TPD)
[CODE NO.3342]


Paper form a commodity of prime importance to day from the parts of view of mass communication, education, and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for paper, and paper-manufacturing was introduced to  England. America followed in 1690.

Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses, etc are fast becoming  popular  materials for  paper making. considerable attention is being given to the utilization of  various agricultural by products  for  preparing pulp for paper manufacture landable efforts are being make in this direction.

Paper production requires a disintegration of the bulky fibrous material to individual or small agglomerate fibres.

This is called pulping. The ideal fibre for high grade paper should be long, high in cellulose content and low in ligrin content. Most ideal raw material for paper products is bamboo. Other sources are bagasse and hardwoods like jute stick must be developed and good quality paper pulp make by blending with bamboo fibre.

Over recent years, the emergencies of mini paper plants on a reality seems to hold the promise of adding new horizons to the development and growth of Indian paper industry. In may be  noted with  concern that the large sector of this industry  for  quite sometime,  has  failed to sustain any appreciable  growth  due  to various factors  eg. The plant being highly capital intensive low rats  of  return  and the raw material bottlenecks etc. mini paper plants are viewed as an effective remedy to the current  ailments of  the paper industry  as they involve much less  capital cost and are proved to be technically feasible and economically viable these  plants can be erected on the basis of fully indigenous expertise, know how and  machinery. Moreover, they after an effective means of lasing considerably the  burden an the conventional raw materials.


COST ESTIMATION (RUPEES IN LACS)

Plant  Capacity                                             :    55.00 MT./day
land & Building (32000 Sq.Mtr)                 :    Rs.  157   Lacs
Plant & Machinery                                        :    Rs.  2579  Lacs
Working Capital for 3 Months                    :    Rs.  1413  Lacs
Total Capital Investment                            :     Rs.  5770  Lacs
Rate of Return                                             :     34%
Break Even Point                                         :     50%

•    INTRODUCTION
•    USES AND APPLICATION
•    B. I. S. SPECIFICATION
•    B.I.S. SPECIFICATION FOR KRAFT PAPER
•    MARKET SURVEY
•    GLOBAL MARKET SURVEY OF PAPER INCLUDING KRAFT PAPER
•    GLOBAL MARKET POSITION
•    ECONOMICS AND MARKET ASPECTS OF PAPER RECYCLING
•    PRESENT MANUFACTURERS/SUPPLIERS
•    RECOMMENDATIONS AND GRADE OF WASTE PAPER
•    SOURCES OF WASTE PAPER AND ITS COLLECTION
•    WASTE PAPER AND ITS USE
•    CLASSIFICATION OF WASTE PAPER GRADES IN THE EN-643 STANDARD
•    RAW MATERIALS
•    CHEMICALS REQUIRED FOR PULP & PAPER MILLS (IN GENERAL)
•    TECHNOLOGY & PROCESS OF MANUFACTURE FOR KRAFT
•    PAPER FROM WASTE PAPER
•    PROCESS FLOW DIAGRAM
•    MANUFACTURING PROCESS OF KRAFT PAPER FROM WASTE CARTON BOXES
•    PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF KRAFT PAPER FROM WASTE CARTON BOXES
•    METHOD OF PREPARATION OF DIFFERENT TYPES OF PULPS
•    FORMING OF WET WEB, PRESSING THE WET SHEETAND DRYING THE SHEET
•    POLLUTION CONTROL FOR LIQUID EFFLUENTS
•    COMPLETE MACHINERY MANUFACTURERS/ SUPPLIERS FOR PAPER PLANT
•    SUPPLIERS OF RAW MATERIALS
•    SUPPLIERS OF OTHER PLANT & MACHINERY
•    PAPER MILL MACHINES & PULP& PAPER MILL MACHINERY EQUIPMENTS
•    PLANT AND MACHINERY SPECIFICATIONS FOR KRAFT PAPER
•    PAPER WASTE/WASTE TREAT SECTION
•    LIQUOR AND CHEMICAL PREPARATION SECTION
•    STOCK PREPARATION AND APPROACH FLOW SYSTEM MACHINE SECTION

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET