Detailed Project Report on Kraft Paper Using Waste Paper and Old Corrugated Cartons

KRAFT PAPER USING WASTE PAPER AND OLD CORRUGATED CARTONS

[EIRI/EDPR/1549] (J.C.343INR, 344US$)

INTRODUCTION

Paper form a commodity of prime importance to day from the parts of view of mass communication, education and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for paper and paper-manufacturing was introduced to England. America followed in 1690.

Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses etc. are fast becoming popular materials for paper making. considerable attention is being given to the utilization of various agricultural by products for preparing pulp for paper manufacture landable efforts are being make in this direction.

Paper production requires a disintegration of the bulky fibrous material to individual or small agglomerate fibres.

This is called pulping. The ideal fibre for high grade paper should be long, high in cellulose content and low in ligrin content. Most ideal raw material for paper products is bamboo. Other sources are bagasse and hardwoods like jute stick must be developed and good quality paper pulp make by blending with bamboo fibre.

Over recent years, the emergencies of mini paper plants on a reality seems to hold the promise of adding new horizons to the development and growth of Indian paper industry. In may be noted with concern that the large sector of this industry for quite some time, has failed to sustain any appreciable growth due to various factors eg. The plant being highly capital intensive low rats of return and the raw material bottlenecks etc. mini paper plants are viewed as an effective remedy to the current ailments of the paper industry as they involve much less capital cost and are proved to be technically feasible and economically viable these plants can be erected on the basis of fully indigenous expertise, knowhow and machinery. Moreover, they after an effective means of lasing considerably the burden an the conventional raw materials.

COST ESTIMATION (ALL FIGURE IN THOUSAND)

Plant Capacity                                              100.00 MT/Day                   
Land & Building (16 Acres)                        Rs.3 Th
Plant & Machinery                                        Rs. 5 Th          
W.C. for 3 Months                                        Rs. 2. Th        
Total Capital Investment                              Rs. 11Th              
Rate of Return                                               36%   
Break Even Point                                         49%

CONTENTS

INTRODUCTION

USES AND APPLICATION

B. I. S. SPECIFICATION

B.I.S. SPECIFICATION FOR KRAFT PAPER

MARKET SURVEY

GLOBAL MARKET SURVEY OF PAPER INCLUDING KRAFT PAPER

GLOBAL MARKET POSITION

MARKET POSITION OF KRAFT PAPER IN KENYA

ECONOMICS AND MARKET ASPECTS OF PAPER RECYCLING

PRESENT MANUFACTURER

RECOMMENDATIONS AND GRADE OF WASTE PAPER

SOURCES OF WASTE PAPER AND ITS COLLECTION

WASTE PAPER AND ITS USE

RAW MATERIALS

CHEMICALS REQUIRED FOR PULP & PAPER MILLS (IN GENERAL)

TECHNOLOGY & PROCESS OF MANUFACTURE FOR KRAFT PAPER FROM WASTE PAPER

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF KRAFT PAPER FROM WASTE CARTON BOXES PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF KRAFT PAPER FROM WASTE CARTON BOXES

METHOD OF PREPARATION OF DIFFERENT TYPES OF PULPS

FORMING OF WET WEB, PRESSING THE WET SHEET AND DRYING THE SHEET

POLLUTION CONTROL FOR LIQUID EFFLUENTS

COMPLETE MACHINERY MANUFACTURERS/SUPPLIERS FOR PAPER PLANT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF OTHER PLANT & MACHINERY

PAPER MILL MACHINES & PULP & PAPER MILL MACHINERY EQUIPMENTS

PLANT AND MACHINERY SPECIFICATIONS FOR KRAFT PAPER

PAPER WASTE/WASTE TREAT SECTION

LIQUOR AND CHEMICAL PREPARATION SECTION

STOCK PREPARATION AND APPROACH FLOW SYSTEM

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)