Detailed Project Report on Latex Gloves Manufacturing Unit (NR Surgical, NR Inspection and NBR Gloves)

LATEX GLOVES MANUFACTURING UNIT
[CODE NO.3882]  


Gloves are single-use items and should not be washed or reused. Polythene: Thin and have a tendency to tear. They are not an appropriate choice for healthcare settings. Vinyl: Have been shown to be less effective than latex gloves in providing an impermeable barrier against microorganisms.

Disposable medical gloves are available in nitrile, latex and vinyl materials. Any gloves worn by health professionals should be free of powder, sterile, textured and coated for extra protection. Nitrile tends to be the most favored glove material for those working in the healthcare industry.

A disposable glove is commonly made from natural or synthetic rubber that covers the whole hand and is used to protect the wearer against harmful environmental influences and/ or used by caregivers in health care to protect themselves and patients from infections. As the name implies, disposable gloves are designed for single use only and should be disposed immediately after use.


COST ESTIMATION


Plant Capacity                                              32000Pcs/Day       
Land & Building (3500 sq.mt.)                   Rs. 2.33 Cr         
Plant & Machinery                                          Rs. 4.77 Cr    
Working Capital for 2 Months                      Rs. 16.64 Lacs
Total Capital Investment                               Rs. 7.46 Cr
Rate of Return                                                27%                   
Break Even Point                                            61%            



INTRODUCTION    
HAND PROTECTION- ONE OF PPE’S    
CHOICE OF GLOVES    
PROJECT LOCATION-VADODARA    
MAP OF DISTRICT    
TRANSPORT    
AIR    
RAILWAY    
ECONOMY    
BRIEF HISTORY OF RUBBER    
JOSEPH LISTER AND SURGICAL ASEPSIS    
THE HISTORY OF DISPOSABLE GLOVES    
1889    
1894    
1965    
1992    
MID-1990S    
TODAY    
TYPES OF DISPOSABLE GLOVES EXIST    
USES & APPLICATION OF THIN NITRILE GLOVES    
1) MEDICAL GLOVES    
THE BASIC ELEMENTS OF EN455 ARE:    
2) INDUSTRIAL, LABORATORY AND PHARMACEUTICAL GLOVES    
3) WITH A CATEGORY 2 GLOVE WHICH DOES NOT FALL INTO THE CATEGORIES 1 OR 3.    
MECHANICAL PROPERTIES    
MECHANICAL PROPERTIES OF RUBBER LATEX GLOVE FILM AFTER DIPPING MOLD    
TYPES OF GLOVES    
MEDICAL GLOVES    
HOUSEHOLD GLOVES    
INDUSTRIAL GLOVES    
SPECIALITY GLOVES    
EMERGENCY SERVICES    
POLICE GLOVES    
GLOVE PROPERTIES    
AFTER TREATMENTS OF GLOVES    
CHLORINATION    
POLYMER COATING    
HYDROGEL COATINGS    
GLOVE ALLERGY AND IT’S REMEDIES    
TYPE I ALLERGY    
TYPE IV ALLERGY    
POWDER-FREE GLOVES    
TESTING AND QUALITY CONTROL OF GLOVES    
IN-PROCESS TESTING    
DIPPED LATEX PRODUCTS    
WET-COACERVANT DIPPING    
DRY-COACERVANT DIPPING ( COAGULANT DIPPING )    
HEAT SENSITIZED DIPPING    
ELECTRO DEPOSITION    
FORMERS    
DIPPING TANKS    
DIPPING MACHINES    
SEQUENCE OF OPERATIONS    
GLOVE PRODUCTION & MANUFACTURING    
BATCH DIPPING PROCESS    
CONTINUOUS DIPPING PROCESS    
LATEX DIPPING    
LATEX CONCENTRATE    
COMPOUNDING    
COAGULANT DIPPING    
LATEX DIPPING    
BEADING    
LEACHING    
VULCANIZATION    
POST LEACHING    
SLURRY DIP    
BEADING    
LEACHING    
VULCANIZATION    
POST LEACHING    
SLURRY DIP    
STRIPPING    
TUMBLING    
GLOVE PACKING    
GLOVE STERILIZATION    
FINISHED GLOVES    
LATEX COMPOUND DESIGN FOR DIPPED GOODS    
POLYMER:    
FILLERS:    
SOFTENERS:    
STABILISERS:    
ANTIOXIDANTS:    
VISCOSITY MODIFIERS:    
OTHER ADDITIVES    
BRIEF ABOUT VULCANIZATION & ACCELERATORS    
ACCELERATORS:    
RAW MATERIAL    
EXAMINATION GLOVES USED IN HEALTHCARE    
ELEMENTS OTHER THAN THE GLOVE MATERIAL THAT DETERMINE THE LEVEL
    OF BARRIER PROTECTION INCLUDE:    
PROCESS FLOW DIAGRAM    
FORMULATION    
NR & NBR LATEX    
FUTURE DEVELOPMENTS    
1) CLEANROOM GLOVES    
2) ACCELERATOR FREE GLOVES    
3) AQL 0.65    
ADVANTAGE & DISADVANTAGE    
ADVANTAGE & DISADVANTAGE    
THE QUALITY-CONTROL PHASE    
MARKET POSITION    
PRODUCT SEGMENT    
FORM SEGMENT REVIEW    
KEY BENEFITS FOR INDIA DISPOSABLE GLOVES MARKET:    
BY PRODUCT    
BY FORM    
BY APPLICATION    
BY DISTRIBUTION CHANNEL    
MACHINERY SUPPLIERS    
RAW MATERIAL SUPPLIERS    
NR LATEX    
POLYETHYLENE OXIDE FATTY ALCOHOL    
POLYPHENOL (ANTIOXIDANT DISPERSION)    
STYRENATED PHENOL (ANTIOXIDANT DISPERSION)    
ZINC OXIDE    
SULPHER    98
ZDEC, ZDBC, TMTD    
RAW MATERIAL PHOTOGRAPHS    
NBR LATEX    
NR LATEX    
KOH SOLUTION    
STYRENATED PHENOL    
ZINC OXIDE    
SULPHER    
ZDEC          
ZDBC    
TMTD    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)