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    Detailed Project Report on lattice steel tower fabrication factory

    Detailed Project Report on lattice steel tower fabrication factory
    Detailed Project Report on lattice steel tower fabrication factory
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      LATTICE STEEL TOWER FABRICATION FACTORY
       [CODE NO.3378]



      A lattice tower, also called angle steel tower or electrical tower, is one kind of freestanding framework tower for power transmission line of all voltages, often designed as a space frame or a hyperboloid structure. They are widely used as an electricity transmission towers especially for voltages above 100 kilovolts, being as a self-radiating tower or a carrier of aerials, even an observation tower.

      Lattice steel towers comprise of several different metal structural elements linked as well as products or welded. A variety of types of lattice steel towers exist. These towers may also be called self supporting transmission towers or free-standing systems, due to their power to help themselves. These systems are not always made from steel; they can also be made from aluminum or galvanized steel.

      Lattice steel towers are made up of many different steel structural components connected together with bolts or welded. Many different types of lattice steel towers exist. These towers are also called self-supporting transmission towers or free-standing towers, due to their ability to support themselves.

      Lattice towers provide the advantage of a smaller cost investment compared to others, since they use about half as much material as tubular towers. Yet the lattice tower still provides similar stiffness and reliability as tubular towers. Lattice towers allow wind to pass through the base and tower sections, decreasing the pressure and resistance on the structure. One disadvantage according to some people is the appearance of lattice towers.

      Lattice structure Lattice steel towers are made up of many different steel structural components connected together with bolts or welded. Many different types of lattice steel towers exist. These towers are also called self-supporting transmission towers or free-standing towers, due to their ability to support themselves. These towers are not always made of steel; they can also be made of aluminum or galvanized steel. Self- supporting lattice structure are used for electricity transmission line tower. The lattice structure can be erected easily in very inaccessible location as the tower member can be easily transported. Lattice structures are light and cost effective.

      A lattice tower is a framework construction made of steel sections. Lattice towers are used for power lines of all voltages, and are the most common type for high-voltage transmission lines. Lattice towers are usually made of galvanized steel. A lattice tower is usually assembled at the location where it is to be erected. This makes very tall towers possible (up to 100 meters - in special cases even higher). Assembly of lattice steel towers can be done using a crane. Lattice steel towers are generally made of angle-profiled steel beams (L- or T- beams). For very tall towers, trusses are often used.


      COST ESTIMATION

      Plant  Capacity                                                 :     100.00 MT/day  
      land & Building (15000 Sq.Mtr)                     :    Rs. 10.52 Cr
      Plant & Machinery                                            :    Rs. 5.01  Cr
      Working Capital for 2 Months                        :    Rs. 23.20 Cr
      Total Capital Investment                                 :    Rs. 39.31 Cr
      Rate of Return                                                   :    33%
      Break Even Point                                              :    41%


      INTRODUCTION    
      MAIN PARTS    
      PEAK    
      USES AND APPLICATION    
      B.I.S. SPECIFICATION    
      MARKET POSITION    
      INDUSTRY TRENDS    
      POWER TRANSMISSION LINES & TOWERS MARKET, BY PRODUCT    
      POWER TRANSMISSION LINES & TOWERS MARKET, BY VOLTAGE LEVEL    
      POWER TRANSMISSION LINES & TOWERS MARKET, BY CURRENT LEVEL    
      POWER TRANSMISSION LINES & TOWERS MARKET, BY REGION    
      COMPETITIVE MARKET SHARE    
      POWER TRANSMISSION LINES & TOWERS INDUSTRY BACKGROUND    
      GROWTH OF INSTALLED CAPACITY    
      FEASIBLE CAPACITY ADDITION DURING XI PLAN AND XII PLAN    
      DEMAND    
      PRESENT TRANSMISSION SYSTEM OF INDIA-AN OVERVIEW    
      POWER MAP SHOWING PRESENT NATIONAL GRID IS GIVEN AT FIG.2.1.    
      TRANSMISSION SYSTEM DEVELOPMENT - ISSUES    
      FUTURE PLAN IN TRANSMISSION    
      MANUFACTURERS/SUPPLIERS    
      OF LATTICE STEEL TOWER    
      FABRICATION PROCESS    
      (1) PROCUREMENT OF RAW MATERIAL
      (2) FABRICATION    
      (A) FOR ANGLE    
      STRAIGHTENING    
      CUTTING    
      BENDING    
      PUNCHING AND DRILLING    
      HOLING    
      (B) FOR PLATES    
      TOLERANCES    
      (3) GALVANIZING    
      (4) QUALITY CONTROL    
      (A) FOR RAW MATERIAL    
      TOLERANCE:    
      (B) FOR FABRICATION    
      STRAIGHTENING:    
      CUTTING:    
      PUNCHING AND DRILLING:    
      WELDING:    
      (C) FOR GALVANISING:    
      (5) MARKING OF MEMBERS FOR IDENTIFICATION    
      (6) PACKING TRANSPORTATION AND DELIVERY    
      PLANT LAYOUT    
      SUPPLIERS OF RAW MATERIALS    
      M.S CHANNELS AND ANGLES    
      M.S PLATE    
      MIG WELDING WIRE ELECTRODE    
      GRINDING AND FINISHING WHEEL    
      ZINC INGOT    
      PICKLING CHEMICALS    
      SULFURIC ACID    
      (HCL) PICKLING ACIDS    
      SUPPLIERS OF PLANT AND MACHINERIES    
      CNC ANGLE PUNCHING, CUTTING MACHINE    
      CNC ANGLE DRILLING MACHINE    
      CNC PLASMA PLATE CUTTING MACHINE    
      CNC MACHINES, CNC MACHINE TOOLS & LATHES    
      MILLING MACHINE    
      POWER HACSAW    
      GRINDING MACHINE    
      PUNCHING PRESS    
      POWER PRESS    
      SHEARING MACHINE    
      BENDING MACHINE    
      WELDING MACHINE    
      MIG WELDING MACHINE    
      HOT DIP GALVANISING PLANT    
      PRECISION MEASURING TOOLS    
      EOT CRANE    
      POWER TRANSFORMERS    
      ELECTRICAL PANEL    
      COOLING TOWER    
      EFFULENT TREATMENT PLANT    
      AIR POLLUTION CONTROL EQUIPMENTS    
      AIR CONDITIONING EQUIPMENTS    
      AIR COMPRESSORS    106
      PLATFORM WEIGHING MACHINE    
      MATERIAL HANDLING EQUIPMENTS    
      FIRE FIGHTING EQUIPMENTS    
      SHOT BLASTING MACHINE    
      JIGS AND FIXTURE    
      SUBMERSIBLE WATER PUMP    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      




       

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