Detailed Project Report on lead acid battery manufacturing unit (flat tube and tubular lead acid battery)

LEAD ACID BATTERY MANUFACTURING UNIT
(FLAT TUBE AND TUBULAR LEAD ACID BATTERY)
 [CODE NO. 2062]

Lead Acid Storage Batteries is an electro-chemical system that converts electrical energy into direct current electricity. It is also known as storage batteries and has wide applications in Automobiles, UPS/Inverters, Traction/Electrical Sub-Station, Telecommunication, Solar Photovoltaic system etc.

Working Principle of Lead Acid Battery

The storage battery or secondary battery is such battery where electrical energy can be stored as chemical energy and this chemical energy is then converted to electrical energy as when required. The conversion of electrical energy into chemical energy by applying external electrical source is known as charging of battery. Whereas conversion of chemical energy into electrical energy for supplying the external load is known as discharging of secondary battery. During charging of battery, current is passed through it which causes some chemical changes inside the battery. This chemical changes absorb energy during their formation.

When the battery is connected to the external load, the chemical changes take place in reverse direction, during which the absorbed energy is released as electrical energy and supplied to the load. Now we will try to understand principle working of lead acid battery and for that we will first discuss about lead acid battery which is very commonly used as storage battery or secondary battery

COST ESTIMATION

Plant Capacity                                               40.00 Nos./day
Land & Building (5000 Sq.Mtr)                   Rs. 2.90 Cr
Plant & Machinery                                         Rs.1.76  Cr
W.C. for 2 Months                                          Rs. 1.00 Cr
Total Capital Investment                              Rs. 6.07 Cr
Rate of Return                                               48%
Break Even Point                                           46%

INTRODUCTION    
TYPES OF LEAD ACID BATTERY    
DIFF BETWEEN FLAT PLATE AND TUBULAR LEAD ACID BATTERY    
THE FLAT PASTED PLATE    
CONSTRUCTION OF LEAD ACID BATTERY    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
MANUFACTURERS/SUPPLIERS OF LEAD ACID BATTERY    
MANUFACTURING PROCESS    
MANUFACTURING PROCESS OF PVC BATTERY CONTAINER    
MANUFACTURING PROCESS OF FLAT PLATE    
PROCESS FLOW CHART    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS     
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIAL    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET