Detailed Project Report on Lead Acid Battery

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LEAD ACID BATTERY

[EIRI/EDPR/1387] (J.C.:163)

INTRODUCTION

Lead-Acid Battery comprises number of cells in a container. These cells contain positive (PbO2) and negative (Pb) electrodes or plates separators to keep the plate apart, and sulphuric acid electrolyte. The electrochemical system is highly reversible and sulphuric acid electrolyte. The electrochhemical system is highly reversible and can be discharged and charge repeatedly before failure of some sort causes the chargocyde to be impractical.

There are numerous battery designs. The most widely used secondary battery is the lead acid type. This battery is available in many sizes and capacities, and the weight can vary from 100 g to several tons, There on three principal categories.

Automotive: SLI (Starting, Lighting and ignition) for cranking of enternal combustion engines. This is the major application of the lead-acid battery.

Industrial: Heavy - duty applications such as motive power and standby power.

Consumer: Emergency lighting and security alarm systems, cordless convenience devices and power tools and small engine starting.

COST ESTIMATION

Plant Capacity 200 Nos/Day

Land & Building (1000 sq.mt.) Rs. 1.02 Cr

Plant & Machinery Rs. 92.40 Lac

Working Capital for 2 Months Rs. 5.47 Cr

Total Capital Investment Rs. 7.63 Cr

Rate of Return 49%

Break Even Point 39%

CONTENTS

INTRODUCTION

MARKET SURVEY (BATTERY STATISTICS)

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS

B.I.S. SPECIFICATION

BATTERY PLATE RAW MATERIALS AND THEIR PROPERTIES

BATTERY PLATES

MANUFACTURING PROCESS

PROCESS FLOW DIAGRAM FOR LEAD ACID BATTERY

MANUFACTURING PROCESS OF LEAD ACID BATTERY CONTAINERS

DETAILS OF MANUFACTURING PROCESS OF PVC BATTERY CONTAINER

MANUFACTURING OF PVC BATTERY CONTAINERS

LEAD-ACID STORAGE BATTERY ASSEMBLING

PVC BATTERY SEPARATOR

B.I.S. SPECIFICATION

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

PLANT LAYOUT

ADDRESSES OF RAW MATERIAL SUPPLIERS

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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Detailed Project Report (DPR) gives you access to decisive data such as:

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Factors limiting market growth
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Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
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