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    Detailed Project Report on li-ion battery assembly plant for autos, e-vehicles and ups systems

    Detailed Project Report on li-ion battery assembly plant for autos, e-vehicles and ups systems
    Detailed Project Report on li-ion battery assembly plant for autos, e-vehicles and ups systems
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      LI-ION BATTERY ASSEMBLY PLANT FOR AUTOS, E-VEHICLES AND UPS SYSTEMS
      [CODE NO.3767]  



      Lithium batteries are now powering a wide range of electrical and electronical devices, including laptop computers, mobile phones, power tools, telecommunication systems and new generations of electric cars and vehicles.


      Lithium batteries are mainly of two types:

      Lithium metal batteries and lithium ion batteries. Basically, the difference between them is that lithium metal batteries are those that are not rechargeable, thus, primary, and lithium ion batteries are those that can be recharged. As an example, your laptop or cell phone is likely to have a lithium ion battery, whereas your watch may have a lithium metal battery


      WORKING

      As their name suggests, lithium-ion batteries are all about the movement of lithium ions: the ions move one way when the battery charges (when it's absorbing power); they move the opposite way when the battery discharges (when it's supplying power):

      1.    During charging, lithium ions (yellow circles) flow from the positive electrode (red) to the negative electrode (blue) through the electrolyte (gray). Electrons also flow from the positive electrode to the negative electrode, but take the longer path around the outer circuit. The electrons and ions combine at the negative electrode and deposit lithium there.

      2.    When no more ions will flow, the battery is fully charged and ready to use.

      3.    During discharging, the ions flow back through the electrolyte from the negative electrode to the positive electrode. Electrons flow from the negative electrode to the positive electrode through the outer circuit, powering your laptop. When the ions and electrons combine at the positive electrode, lithium is deposited there.


      COST ESTIMATION


      Plant Capacity                                               72.33 Nos/Day       
      Land & Building (2000 sq.mt.)                   Rs. 3.31 Cr         
      Plant & Machinery                                         Rs. 88 Lac    
      Working Capital for 2 Months                     Rs. 82.07 Cr
      Total Capital Investment                             Rs. 86.60 Cr
      Rate of Return                                              28%                   
      Break Even Point                                         35%            


      INTRODUCTION    
      LITHIUM BATTERIES ARE MAINLY OF TWO TYPES:    
      WORKING    
      TYPES OF LI BATTERIES    
      (A) LITHIUM-METAL BATTERIES    
      (B) LITHIUM-ION BATTERIES    
      ADVANTAGES    
      DISADVANTAGES    
      CONSTRUCTION MATERIAL    
      COMPOSITION OF LITHIUM-ION BATTERIES    
      CATHODE    
      ANODE    
      ELECTROLYTE    
      SEPARATOR    
      CATHODE MATERIALS    
      ANODE MATERIALS    
      ELECTROLYTES    
      SEPARATORS    
      DIFFERENT SHAPES OF LITHIUM-BATTERIES    
      USES AND APPLICATION
      B.I.S. SPECIFICATION    
      PROCESS FLOW CHART    
      ASSEMBLING PROCESS OF LITHIUM ION BATTERY    
      (1) BATTERY CELL    
      (A) CELL SELECTION    
      (B) CELL HANDLING PROCEDURE    
      (C) CELL STORAGE    
      (2) BATTERY PACKAGING    
      MODULE PACKING    
      BATTERY RETENSION SYSTEM    
      BATTERY TRAY    
      (3) BATTERY MANAGEMENT SYSTEM    
      (4) COOLING SYSTEM    
      (5) TESTING    
      (A) ASSEMBLING PROCESS OF CYLINDRICAL CELL BASED BATTERY PACK    
      (I) CELL LEVEL ASSEMBLING:    
      (II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL    
      (B) ASSEMBLING PROCESS OF POUCH CELL BASED BATTERY PACK    
      (I) ASSEMBLING PROCESS OF CELL LEVEL    
      (II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL    
      (C) ASSEMBLING PROCESS OF PRISMATIC CELL BASED BATTERY PACK    
      (I) ASSEMBLING PROCESS OF CELL LEVEL    
      (II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL:    
      JOINING TECHNOLOGY    
      (A) ULTRASONIC WELDING OR ULTRASONIC METAL WELDING (UMW)    
      ADVANTAGES    
      (B) RESISTANCE SPOT/PROJECTION WELDING
      (C) MICRO-TIG OR PULSED ARC WELDING (PAW)    
      (D) ULTRASONIC WEDGE BONDING    
      (E) MICRO-CLINCHING    
      (F) SOLDERING    
      (G) LASER WELDING    
      (H) MAGNETIC PULSE WELDING (MPW)/ELECTROMAGNETIC
         PULSE TECHNOLOGY (EMPT)    
      (I) MECHANICAL ASSEMBLY    
      EQUIPMENTS FOR ASSEMBLY    
      1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM    
      2. PRE-ASSEMBLY STATION    
      3. AUTOMATIC MODULE ASSEMBLY STATION    
      4. ASSEMBLY OF SECOND SIDE PLATE    
      5. AUTOMATIC LINE CHANGE    
      6. AUTOMATIC LASER WELDING STATION    
      MARKET SURVEY    
      INDIA LITHIUM-ION BATTERY MARKET 2018-2023    
      INDIA LITHIUM-ION BATTERY MARKET    
      DECREASING COST OF LITHIUM-ION BATTERIES - TO SUPPLEMENT
         THE DEMAND    
      RENEWABLE-BASED ENERGY STORAGE - OPPORTUNITY FOR GROWTH    
      ELECTRIC VEHICLES & LITHIUM ION BATTERY MARKET    
      CHANGING LANDSCAPE OF THE ENERGY SECTOR, INDIA, 2017-2030    
      KEY TARGET AUDIENCE:    
      INDIGENISATION OF LITHIUM-ION BATTERY MANUFACTURING:    
      GLOBAL LIB PRODUCTION AND PRICE TREND    
      LIB DEMAND IN INDIA: PROJECTIONS FOR 2030
      ECONOMICS OF LIB MANUFACTURING: 50 GWH PLANT    
      RESULTS    
      ANALYSIS & RECOMMENDATIONS    
      POLICY INTERVENTIONS    
      PLANT LAYOUT    
      PRESENT MANUFACTURERS/SUPPLIERS FOR LI-OIN BATTERY
      ASSEMBLY PLANT FOR AUTOS, E-VEHICLES AND UPS SYSTEMS    
      SUPPLIERS OF RAW MATERIALS    
      SUPPLIERS OF LI-ION CELL    
      SUPPLIERS OF PLANT AND MACHINERY    
      SUPPLIERS OF ASSEMBLY LINE    
      SUPPLIERS OF ELECTRICAL PANEL    
      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS    
      SUPPLIERS OF AIR CONDITIONING EQUIPMENTS    
      SUPPLIERS OF AIR COMPRESSORS    
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS    
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS    
      SUPPLIERS OF SUBMERSIBLE WATER PUMP    


      APPENDIX – A:

      01.    PLANT ECONOMICS    
      02.    LAND & BUILDING     
      03.    PLANT AND MACHINERY    
      04.    OTHER FIXED ASSESTS    
      05.    FIXED CAPITAL    
      06.    RAW MATERIAL    
      07.    SALARY AND WAGES    
      08.    UTILITIES AND OVERHEADS    
      09.    TOTAL WORKING CAPITAL    
      10.    TOTAL CAPITAL INVESTMENT    
      11.    COST OF PRODUCTION    
      12.    TURN OVER/ANNUM    
      13.    BREAK EVEN POINT     
      14.    RESOURCES FOR FINANCE    
      15.    INSTALMENT PAYABLE IN 5 YEARS    
      16.    DEPRECIATION CHART FOR 5 YEARS    
      17.    PROFIT ANALYSIS FOR 5 YEARS    
      18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    

       

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