Detailed Project Report on li-ion battery assembly plant for autos, e-vehicles and ups systems
- More than 40 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
- 24/5 Research Support
Get your quesries resolved from an industry expert. Ask your queries before report or book purchase. - Custom Research Service
Speak to the our consultant to design an exclusive study to serve your research needs. - Quality Assurance
All reports are prepared by highly qualified consultants & verified by a panel of experts. - Information Security
Your personal & confidential information is safe & secure.
LI-ION BATTERY ASSEMBLY PLANT FOR AUTOS, E-VEHICLES AND UPS SYSTEMS
[CODE NO.3767]
Lithium batteries are now powering a wide range of electrical and electronical devices, including laptop computers, mobile phones, power tools, telecommunication systems and new generations of electric cars and vehicles.
Lithium batteries are mainly of two types:
Lithium metal batteries and lithium ion batteries. Basically, the difference between them is that lithium metal batteries are those that are not rechargeable, thus, primary, and lithium ion batteries are those that can be recharged. As an example, your laptop or cell phone is likely to have a lithium ion battery, whereas your watch may have a lithium metal battery
WORKING
As their name suggests, lithium-ion batteries are all about the movement of lithium ions: the ions move one way when the battery charges (when it's absorbing power); they move the opposite way when the battery discharges (when it's supplying power):
1. During charging, lithium ions (yellow circles) flow from the positive electrode (red) to the negative electrode (blue) through the electrolyte (gray). Electrons also flow from the positive electrode to the negative electrode, but take the longer path around the outer circuit. The electrons and ions combine at the negative electrode and deposit lithium there.
2. When no more ions will flow, the battery is fully charged and ready to use.
3. During discharging, the ions flow back through the electrolyte from the negative electrode to the positive electrode. Electrons flow from the negative electrode to the positive electrode through the outer circuit, powering your laptop. When the ions and electrons combine at the positive electrode, lithium is deposited there.
COST ESTIMATION
Plant Capacity 72.33 Nos/Day
Land & Building (2000 sq.mt.) Rs. 3.31 Cr
Plant & Machinery Rs. 88 Lac
Working Capital for 2 Months Rs. 82.07 Cr
Total Capital Investment Rs. 86.60 Cr
Rate of Return 28%
Break Even Point 35%
INTRODUCTION
LITHIUM BATTERIES ARE MAINLY OF TWO TYPES:
WORKING
TYPES OF LI BATTERIES
(A) LITHIUM-METAL BATTERIES
(B) LITHIUM-ION BATTERIES
ADVANTAGES
DISADVANTAGES
CONSTRUCTION MATERIAL
COMPOSITION OF LITHIUM-ION BATTERIES
CATHODE
ANODE
ELECTROLYTE
SEPARATOR
CATHODE MATERIALS
ANODE MATERIALS
ELECTROLYTES
SEPARATORS
DIFFERENT SHAPES OF LITHIUM-BATTERIES
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
ASSEMBLING PROCESS OF LITHIUM ION BATTERY
(1) BATTERY CELL
(A) CELL SELECTION
(B) CELL HANDLING PROCEDURE
(C) CELL STORAGE
(2) BATTERY PACKAGING
MODULE PACKING
BATTERY RETENSION SYSTEM
BATTERY TRAY
(3) BATTERY MANAGEMENT SYSTEM
(4) COOLING SYSTEM
(5) TESTING
(A) ASSEMBLING PROCESS OF CYLINDRICAL CELL BASED BATTERY PACK
(I) CELL LEVEL ASSEMBLING:
(II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL
(B) ASSEMBLING PROCESS OF POUCH CELL BASED BATTERY PACK
(I) ASSEMBLING PROCESS OF CELL LEVEL
(II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL
(C) ASSEMBLING PROCESS OF PRISMATIC CELL BASED BATTERY PACK
(I) ASSEMBLING PROCESS OF CELL LEVEL
(II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL:
JOINING TECHNOLOGY
(A) ULTRASONIC WELDING OR ULTRASONIC METAL WELDING (UMW)
ADVANTAGES
(B) RESISTANCE SPOT/PROJECTION WELDING
(C) MICRO-TIG OR PULSED ARC WELDING (PAW)
(D) ULTRASONIC WEDGE BONDING
(E) MICRO-CLINCHING
(F) SOLDERING
(G) LASER WELDING
(H) MAGNETIC PULSE WELDING (MPW)/ELECTROMAGNETIC
PULSE TECHNOLOGY (EMPT)
(I) MECHANICAL ASSEMBLY
EQUIPMENTS FOR ASSEMBLY
1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM
2. PRE-ASSEMBLY STATION
3. AUTOMATIC MODULE ASSEMBLY STATION
4. ASSEMBLY OF SECOND SIDE PLATE
5. AUTOMATIC LINE CHANGE
6. AUTOMATIC LASER WELDING STATION
MARKET SURVEY
INDIA LITHIUM-ION BATTERY MARKET 2018-2023
INDIA LITHIUM-ION BATTERY MARKET
DECREASING COST OF LITHIUM-ION BATTERIES - TO SUPPLEMENT
THE DEMAND
RENEWABLE-BASED ENERGY STORAGE - OPPORTUNITY FOR GROWTH
ELECTRIC VEHICLES & LITHIUM ION BATTERY MARKET
CHANGING LANDSCAPE OF THE ENERGY SECTOR, INDIA, 2017-2030
KEY TARGET AUDIENCE:
INDIGENISATION OF LITHIUM-ION BATTERY MANUFACTURING:
GLOBAL LIB PRODUCTION AND PRICE TREND
LIB DEMAND IN INDIA: PROJECTIONS FOR 2030
ECONOMICS OF LIB MANUFACTURING: 50 GWH PLANT
RESULTS
ANALYSIS & RECOMMENDATIONS
POLICY INTERVENTIONS
PLANT LAYOUT
PRESENT MANUFACTURERS/SUPPLIERS FOR LI-OIN BATTERY
ASSEMBLY PLANT FOR AUTOS, E-VEHICLES AND UPS SYSTEMS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF LI-ION CELL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ASSEMBLY LINE
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
How to Make Project Report?
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
Detailed Project Report (DPR) gives you access to decisive data such as:
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
Overview of key market forces propelling and restraining market growth:
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
Need Customized Project Report?
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team
About Engineers India Research Institute:
Our Approach
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
- We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report
Why buy EIRI reports?
- Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and most recent business sector patterns in the business
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
- Report gives investigation and top to bottom money related correlation of real players/competitors
- The report gives gauges of key parameters which foresees the business execution