Detailed Project Report on liquid bromine manufacturing plant

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Description
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LIQUID BROMINE MANUFACTURING PLANT

[CODE NO.3906]

The bromine name derived from Greek word brómos, which means "strong-smelling" or "stench". Bromine (Br2) atom is belongs to the halogen group having atomic number 35. Bromine is the only liquid nonmetallic element. It is a heavy, volatile, mobile, dangerous reddish-brown liquid. The red vapor has a strong unpleasant odor and the vapor irritates the eyes and throat. It is a bleaching. When spilled on the skin it produces painful sores. It is a serious health hazard, and maximum safety precautions should be taken when handling it.

Bromine, like chlorine, fluorine and iodine, is one of the elements in the chemical group known as “halogens”.

Bromine (Br), chemical element, a deep red noxious liquid, and a member of the halogen elements, or Group 17 (Group VIIa) of the periodic table.

Table: basic information about and classifications of bromine.

Name: Bromine

Symbol: Br

Atomic number: 35

Atomic weight: 79.904

Standard state: liquid at 298K

Bromine was not discovered as a chemical element until 1826, when the French chemist Antoine Balard isolated it from chlorine. Bromine in its elemental form is a highly volatile reddish-brown liquid at room temperature.

The bromine element is easily extracted from brine pools due to its high solubility. Organo bromine compounds were readily converted to free bromine at high temperatures; this process has the effect of stopping free radical chemical chain reactions. This effect makes organo bromine compounds useful as fire retardants and more than half of the bromine produced industrially worldwide each year is used for the same. Unfortunately, a volatile organo bromine compound was converted into the free bromine atoms in the atmosphere and leads to the ozone depletion. As a result, many organo bromide compounds that were in common use formerly the pesticide methyl bromide have been abandoned.

COST ESTIMATION

Plant Capacity 19.5 MT/Day

Land & Building (5000 sq.mt.) Rs. 2.71 Cr

Plant & Machinery Rs. 35.19 Cr

Working Capital for 1 Month Rs. 3.60 Cr

Total Capital Investment Rs. 42.66 Cr

Rate of Return 28%

Break Even Point 55%

INTRODUCTION

LOCATION OF THE PLANT

CLIMATE

RIVERS AND DAMS

ECONOMY

OCCURRENCE

THE OCCURRENCE OF BROMINE IN VARIOUS SOURCES IS SUMMARIZED IN TABLE

PROPERTIES

PHYSICAL PROPERTIES

CHEMICAL PROPERTIES

REACTIONS WITH HYDROGEN AND METALS

REACTIONS IN WATER

REACTIONS WITH ORGANIC COMPOUNDS

B.I.S. SPECIFICATIONS

SCOPE

REQUIREMENTS

TABLE - 1: REQUIREMENTS FOR BROMINE, TECHNICAL

PACKING & MARKETING

PACKING

MARKING

SAMPLING

ANALYSIS OF BROMINE, TECHNICAL

CALCULATION:

DETERMINATION OF BROMINE

THE SOLUTION SHALL BE STANDARDIZED BEFORE USE.

PROCEDURE

DETERMINATION OF CHLORINE

PROCEDURE

CALCULATION

DETERMINATION OF NON-VOLATILE MATTER

PROCEDURE

CALCULATION

TEST FOR IODINE

ZINC DUST

TEST FOR SULPHATES

SAMPLING OF BROMINE, TECHNICAL

NUMBER OF CONTAINERS TO BE DRAWN FOR SAMPLING

TESTS:

PRODUCT SPECIFICATION

APPLICATION OF BROMINE

WATER PURIFICATION

AGRICULTURE

CARS - PAST AND FUTURE

HEALTHCARE

PHOTOGRAPHY

BROMINATED FLAMES RETARDANTS (BFRS)

WASTEWATER TREATMENT

EFFLUENT

ENGINEERING ASPECTS

STORAGE AND TRANSPORTATION

TOXIC HAZARDS

SAFETY

MARKET SURVEY

BROMINE PRODUCTION WORLDWIDE BY LEADING COUNTRIES 2015-2019

USES OF BROMINE

FLAME RETARDANTS

DRILLING FLUIDS

BROMINATED AGRICULTURAL CHEMICALS

BIOCIDES/WATER TREATMENT

BROMINATED INTERMEDIATE

OTHER USES

BASED ON APPLICATION, FLAME RETARDANTS SEGMENT ACCOUNTED

FOR THE LARGEST MARKET SHARE IN 2018

BASED ON DERIVATIVE, THE ORGANOBROMINE SEGMENT ACCOUNTED

FOR THE LARGEST MARKET SHARE IN 2018

ASIA PACIFIC ACCOUNTED FOR THE LARGEST SHARE

OF THE BROMINE MARKET IN 2018

KEY MARKET PLAYERS

INCREASING DEMAND FOR FLAME RETARDANTS

ASIA-PACIFIC REGION TO DOMINATE THE MARKET

ALBEMARLE

CHEMTURA

GULF RESOURCES

ISRAEL CHEMICALS (ICL)

TOSOH

WORLD REVIEW

BROMINE: WORLD PRODUCTION, BY COUNTRY OR LOCALITY

BROMINE MANUFACTURERS IN INDIA

NOT IN PRODUCTION - FOR CAPTIVE CONSUMPTION ONLY

MANUFACTURING PROCESS

FROM SEA WATER

RAW MATERIAL

BLOCK DIAGRAM FOR MANUFACTURING PROCESS

REACTION

PROCESS DIVIDES IN THREE STEPS

UNSCUBBED GAS REACHED TO FINAL SCRUBBER TO GET NEUTRALIZED

WITH DILUTE CAUSTIC SOLUTION.

AIR POLLUTANT EMISSIONS & THEIR CONTROL

PROCESS FLOW DIAGRAM

PROCESS DESCRIPTION AS PER DE-DIETRICH

FEED FLOWS

BROMIDE SOLUTION

HCL 30-33% FOR ACIDIFICATION TO PH 2-3

CHLORINE

OUTLET FLOWS

EFFLUENT

PURE BROMINE

VENT GAS TO SCRUBBER

3) UTILITIES AT DESIGN VALUE

LIVE STEAM

HEATING STEAM

COOLING WATER

CHILLED WATER

POWER CONSUMPTION

PROCESS DESCRIPTION

BROMINE STRIPPING COLUMN

PURIFICATION COLUMN

VENT GAS SCRUBBER

MACHINERY SUPPLIERS

MAIN PLANT SUPPLIER

RAW MATERIAL SUPPLIERS

CHLORINE GAS

RAW MATERIAL PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

MACHINERY PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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