Detailed Project Report on lithium-ion battery assembling unit

LITHIUM-ION BATTERY ASSEMBLING UNIT
[CODE NO.3543]  
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A lithium-ion battery or Li-ion battery (abbreviated as LIB) is a type of rechargeable battery in which lithium ions move from the negative electrode to the positive electrode during discharge and back when charging.

WORKING

As their name suggests, lithium-ion batteries are all about the movement of lithium ions: the ions move one way when the battery charges (when it's absorbing power); they move the opposite way when the battery discharges (when it's supplying power):

1.    During charging, lithium ions (yellow circles) flow from the positive electrode (red) to the negative electrode (blue) through the electrolyte (gray). Electrons also flow from the positive electrode to the negative electrode, but take the longer path around the outer circuit. The electrons and ions combine at the negative electrode and deposit lithium there.

2.    When no more ions will flow, the battery is fully charged and ready to use.

3.    During discharging, the ions flow back through the electrolyte from the negative electrode to the positive electrode. Electrons flow from the negative electrode to the positive electrode through the outer circuit, powering your laptop. When the ions and electrons combine at the positive electrode, lithium is deposited there.

A battery is made up of an anode, cathode, separator, electrolyte, and two current collectors (positive and negative). The anode and cathode store the lithium. The electrolyte carries positively charged lithium ions from the anode to the cathode and vice versa through the separator. The movement of the lithium ions creates free electrons in the anode which creates a charge at the positive current collector.  The electrical current then flows from the current collector through a device being powered (cell phone, computer, etc.) to the negative current collector. The separator blocks the flow of electrons inside the battery.


COST ESTIMATION

Plant  Capacity                                                   :    167.00 NOS/day
land & Building (2000)Sq.Mtr)                         :    Rs. 2.82  Cr
Plant & Machinery                                              :    Rs. 88.00 Lacs
Working Capital for 1 Month                          :    Rs. 125.00 Cr.
Total Capital Investment                                   :    Rs. 255.00 Cr
Rate of Return                                                    :    29%
Break Even Point                                               :    32%


INTRODUCTION    
WORKING    
LITHIUM ION BATTERY ADVANTAGES    
LITHIUM ION BATTERY DISADVANTAGES    
CONSTRUCTION MATERIAL    
CATHODE MATERIALS    
ANODE MATERIALS    
ELECTROLYTES    
SEPARATORS    
THERE ARE TWO TYPES OF LITHIUM-BASED BATTERIES AVAILABLE.    
1. LITHIUM BATTERIES    
2. LITHIUM-ION BATTERIES    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
ASSEMBLING PROCESS OF LITHIUM ION BATTERY    
(1) BATTERY CELL    
(A) CELL SELECTION    
(B) CELL HANDLING PROCEDURE    
(C) CELL STORAGE    
(2) BATTERY PACKAGING    
MODULE PACKING    
BATTERY RETENSION SYSTEM    
BATTERY TRAY    
(3) BATTERY MANAGEMENT SYSTEM    
(4) COOLING SYSTEM    
(5) TESTING    
EQUIPMENTS FOR ASSEMBLY    
1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM    
2. PRE-ASSEMBLY STATION    
3. AUTOMATIC MODULE ASSEMBLY STATION    
4. ASSEMBLY OF SECOND SIDE PLATE    
5. AUTOMATIC LINE CHANGE    
6. AUTOMATIC LASER WELDING STATION    
MARKET POSITION    30
INDIA LITHIUM-ION BATTERY MARKET 2018-2023: EXPECTED TO GROW
    AT A CAGR OF 29.26%    
INDIA LITHIUM-ION BATTERY MARKET SIZE    
INDIA LITHIUM-ION BATTERY MARKET    
DECREASING COST OF LITHIUM-ION BATTERIES - TO SUPPLEMENT THE DEMAND    
RENEWABLE-BASED ENERGY STORAGE - OPPORTUNITY FOR GROWTH    
ELECTRIC VEHICLES & LITHIUM ION BATTERY MARKET, INDIA, 2017    
CHANGING LANDSCAPE OF THE ENERGY SECTOR, INDIA, 2017-2030    
INDIA LITHIUM-ION BATTERIES MARKET TO GROW AT OVER 35% CAGR TILL 2020    
EXPORT DATA OF LITHIUM ION BATTERY    
IMPORT DATA OF LITHIUM ION BATTERY    
INDIGENISATION OF LITHIUM-ION BATTERY MANUFACTURING    
GLOBAL LIB PRODUCTION AND PRICE TREND    
LIB DEMAND IN INDIA: PROJECTIONS FOR 2030    
ECONOMICS OF LIB MANUFACTURING: 50 GWH PLANT    
ANALYSIS & RECOMMENDATIONS    
TOP 10 LITHIUM-ION BATTERY MANUFACTURERS IN THE WORLD    
SAMSUNG SDI    
PANASONIC    
TOSHIBA
LG CHEM    
TESLA    
A123 SYSTEMS    
ECOBALT SOLUTIONS    
BYD    
CONTEMPORARY AMPEREX TECHNOLOGY    
JOHNSON CONTROLS    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF LITHIUM-ION BATTERY    
SUPPLIERS OF LITHIUM-ION CELL    
SUPPLIERS OF PLANT AND EQUIPMENTS    
SUPPLIERS OF ASSEMBLY LINE    
SUPPLIERS OF ELECTRICAL PANEL    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SUBMERSIBLE WATER PUMP    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET