Detailed Project Report on lpg cylinder manufacturing unit cap:1250 nos/day

LPG CYLINDER MANUFACTURING UNIT
CAP: 1250 NO/DAY
 [CODE NO. 3215]


 LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. & 19 Kg. capacities. To ascertain the quality, safety and performance certain regulations are applicable such as BIS standardization and Explosive License etc. While all the cylinders are spray-painted with a signal red colour. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinder the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/ Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing.

COST ESTIMATION

Plant  Capacity                                                :    1250.00 NOS/day   
land & Building (2500 sq.mtrs)                   :    Rs. 1.51   Cr
Plant & Machinery                                          :    Rs. 87.00  Lacs
Working Capital for 2 Months                      :    Rs. 5.06   Cr
Total Capital Investment                               :    Rs. 7.78   Cr
Rate of Return                                                :    76%
Break Even Point                                           :    31%


INTRODUCTION                                            
SIZESOF LPG CYLENDER                                    
CONSTRUCTION OF LPG CYLENDER                            
USES AND APPLICATION                                    
B.I.S. SPECIFICATION                                        
MARKET SURVEY                                            
INDIAN LPG SCENARIO                                        
MARKET POSITION                                        
EXPORT OF LPG CYLINDERS                                    
IMPORT OF: LPG CYLINDER VALVE                                
MANUFACTURERS/SUPPLIERS OF LPG CYLINDER                    
MANUFACTURING PROCESS                                    
THE MAIN STEPS ARE GIVEN BELOW                            
QUALITY CONTROL                                        
PROCESS FLOW CHART                                    
PLANT LAYOUT                                            
COMPLETE PLANT SUPPLIERS FOR LPG CYLINDERS                    
SUPPLIERS OF PLANT AND MACHINERIES                        
SUPPLIERS OF RAW MATERIALS                                
                        

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET