Detailed Project Report on lpg suraksha hose ( rubber tubes domestic & commercial)

LPG SURAKSHA HOSE (RUBBER TUBES - DOMESTIC & COMMERCIAL)
[CODE NO. 3156]


With LPG comes the need for Safety – and to ensure safety, Suraksha Products, after many years of R & D, had produced the first Suraksha LPG Hose, a steel wire re-inforced LPG Hose, far superior to the other LPG Hose in use. 'Suraksha LPG Hose' The three-layer construction with wire-braiding provides strength and durability apart from making it leak-proof. The wire braiding ensures that the LPG connection is safe even if rodents attack the hose. The outer-most layer of the hose is flame resistant, and does not develop cuts and cracks easily, which is the most common reason for leakages.
 
Being tough and ozone/weather-resistant, the 'Suraksha LPG Rubber Hose' has a serviceable life of a minimum of 5 years.

In terms of safety, durability and strength, no other Hose can match up to Suraksha LPG Hose rubber hose for liquefied petroleum gases (LPG) for a maximum working pressure of 2.5 MPa for Type 1, Type 2 and Type 3 hoses and 1.0 MPa for Type 4 hoses at a maximum temperature of 65°C.

Type 1: Single or double braided or spirally lapped wire. Additional plies of either braided fabric or rubber may be applied immediately under or over the wire braids.

Type 2: Textile plies in cord, woven or braided form, together with two or more electrical bonding wires of corrosion and fatigue material.

Type 3: Textile plies in cord, woven or braided form, or metallic cord together with at least one helix of heavy steel wire embedded in the rubber. Type 4: Wire reinforced hose for domestic/commercial installations.

COST ESTIMATION

Plant  Capacity                              :    2500.00 Nos./day            
Land & Building (3000 Sq.Mt)    :    Rs. 1.75  Cr
Plant & Machinery                        :    Rs. 1.56  cr
Working Capital for 2 Months    :    Rs. 95.22 Lacs
Total Capital Investment             :    Rs. 4.46  Cr
Rate of Return                              :    48%
Break Even Point                         :    46%


INTRODUCTION    
SAFETY WARNING: IMPROPER SELECTION, INSTALLATION OR
MAINTENANCE OF HOSE MAY RESULT IN PREMATURE FAILURES,
PROPERTY DAMAGE OR BODILY INJURY.    
PROPERTIES    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
Market survey    
MANUFACTURERS/SUPPLIERS OF LPG SURAKSHA HOSE    
MANUFACTURING PROCESS    
QUALITY CONTROL TESTING CHART    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF PLANT AND MACHINERY    
         

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET