Detailed Project Report on Lube Oil Blending with Greases

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LUBE OIL BLENDING WITH GREASES

[EIRI/EDPR/0791](J.C.9406)

INTRODUCTION

Lube oils generally include all classes of lubricating materials that are applied as fuels. Nearly all of the world's lube oils are made from the move viscous portion of the crude oil which remains after removal of gas oil and lighter fractions by distillation. Much of the variations in physical characteristics and performance qualities of lubricating oils prepared from different crude sources can be accounted for by the millions of variations that can exist in a single large hydrocarbon molecule. In order to minimize variations and produce products that provide consistent performance in specific applications, four steps are followed in the manufacture of finished lubricating oils from the various available crudes. Selection and aggregating of crudes according to the principal types of hydrocarbon present; distillation of the crude to separate it into fractions containing hydrocarbons in the same sp range; processing to remove undesirable constituents from the various fractions or to convert same of these materials constituents from the various fractions or to convert same of these materials to more desirable materials, and blending to attain the physical characteristics that are required in the finished products and incorporating chemical agents to improve performance.

Basically, Lube oil is classified into two parts:-

1) Naphthenic oil (low cold-test)

2) Paraffinic oil

Naphthenic oil is more preferable then paraffinic oil because of its fluidity at low temperature, particularly in cold weather.

Paraffins have relatively low viscosity, density and high freezing point as compared to other types, they are used more commonly.

Greases:

These consist of a dispersion of a metallic soap in a lubricating oil and vary from mobile ligands to hard solids. Sodium or calcium soaps are more commonly employed but for special purposes aluminium or lithium soaps are used. Greases are used for lubricating bearings and other moving parts where lube oil would be unsuitable.

Primary components of greases are mineral oils & soaps. The oil consists of varying proportions of paraffinic naphthenic and aromatic hydrocarbon. Soaps used in grease may be derived from animal or vegetable oils or fatty acids, wool grease, resin or petroleum acids. Apart from this variety of other compounds are added to lubricating greases to improve specific properties. Such components are corrosion and rust inhibiton and wear prevention agents. a grease thus produced is properly thicked in order that it remains in contact with the moving surfaces and does not leak out under pressure. Grease acts as a seal against dirt, dripping and spattering is eliminated, minimises starting frictions.

COST ESTIMATION

Plant Capacity:

Lube Oil Blending 5 KLS/Day

Grease 1 MT/Day

Land & Building (2000 sq.mt.) Rs. 1.14 Cr

Plant & Machinery Rs. 70.60 Lac

Working Capital for 3 Months Rs. 3.10 Cr

Total Capital Investment Rs. 5.10 Cr

Rate of Return 46%

Break Even Point 33%

CONTENTS

1. INTRODUCTION

2. USES AND APPLICATIONS

3. BIS SPECIFICATION

4. MARKET SURVEY

5. FORMULATIONS OF GREASES LEAD BASE LUBRICANT GREASES

6. MANUFACTURING PROCESS

7. PROCESS FLOW DIAGRAM

8. MANUFACTURING PROCESS

9. FORMULATIONS OF CALCIUM BASE GREASE

10. PRESENT MANUFACTURERS OF LUBRICATING OILS

11. SUPPLIERS OF RAW MATERIALS

12. RAW MATERIALS CALCULATION

13. CALCULATION OF TIN CONTAINERS VARIOUS CAPACITIES

14. TIN CONTAINERS FOR GREASE PACKAGING

15. PRINCIPLES OF PLANT LAYOUT

16. PLANT LOCATION FACTORS

17. EXPLANATION OF TERMS USED IN THE PROJECT REPORT

18. SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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