Detailed Project Report on manufacture of bamboo plywood
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BAMBOO PLYWOOD MANUFACTURE
[CODE NO. 3222]
Bamboo flooring and bamboo board are the newest and most revolutionary products in woodworking industry. Bamboo sticks are made from the bamboo pole, then hydraulically laminated under high heat and pressure; the resulting boards are then sanded, moulded and finished similar to wood flooring finished product is protected against fungus and insects.
Bamboo flooring and bamboo board is found to be superior to most hardwoods in terms of hardness, stability and fire resistance.
Bamboo board has the additional advantage of being made from an abundant, renewable natural resderce bamboo. Unlike trees, which take decades to replace, bamboo groves fully rejuvenate within several years.
The specialized machinery used for making bamboo flooring, paneling and boards from the raw bamboo to the finished product, includes bamboo cutting, splitting, drying, sizing, gluing, pressing, planning moulding, sandingand UV curing.
Bamboo flooring is used for living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments etc.
COST ESTIMATION
Plant Capacity : 10.00 Cubic Mtrs./day
land & Building (2000 sq.mtrs) : Rs. 1.03 Cr
Plant & Machinery : Rs. 1.25 Cr
Working Capital for 1 Month : Rs. 95.35 Lacs
Total Capital Investment : Rs. 3.31 Cr
Rate of Return : 36%
Break Even Point : 52%
INTRODUCTION
USES AND APPLICATION
CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
SIZES OF BAMBOO FLOORING/BAMBOO PANELING
BAMBOO AND BAMBOO PLYWOOD
PROPERTIES AND CHARACTERISTICS
BAMBOO MAT BOARD AND TECHNOLOGIES OF BAMBOO BASED PANELS
B.I.S. SPECIFICATION
METHODS OF TESTS FOR ROUND BOMBOOS (AS PER IS: 6874 - 1973)
MOISTURE CONTENT AND SPECIFIC GRAVITY:-
APPARATUS:-
PROCEDURE:-
SPECIFIC GRAVITY:-
SHRINKAGE:-
PROCEDURE:-
STATIC BENDING TEST:-
PROCEDURE:-
MEASUREMENT OF LOAD AND DEFLECTION:-
RECORDING OF DATA AND COMPUTATIONS:-
THE VARIOUS CHARACTERISTICS SHALL BE DETERMINED BY THE FOLLOWING FORMULAE:
MARKET SURVEY
DETAILS OF BAMBOO PLYWOOD EXPORT DATA
WOOD PANEL PRODUCTS
PLYWOOD
*DISTRIBUTION CHANNELS
*RAW MATERIAL SECURITY
GST – A POTENTIAL GAME CHANGER FOR THE ORGANIZED SEGMENT
LAMINATES
MDF
FURNITURE INDUSTRY
OPPORTUNITIES AND THREATS
OPPORTUNITIES
THREATS
OUTLOOK AND OPTIMISM
PLYWOOD INDUSTRY IN INDIA
CENTURY PLY BOARDS:
KITPLY INDUSTRIES:
GREENPLY INDUSTRIES:
NATIONAL PLYWOOD INDUSTRIES:
SARDA PLYWOOD INDUSTRIES LIMITED:
MAYUR PLYWOOD:
BANSAL SALES CORPORATION:
ASIAN PLYWOOD INDUSTRIES:
KRISHNA PLYWOOD:
EURO WOODS AND TIMBER:
GST REGIME MAY BENEFIT
ORGANISED PLYWOOD INDUSTRY
MANUFACTURING PROCESS OF BAMBOO PLYWOOD
PROCESS FLOW CHART
PROCESS IN DETAILS
CUTTING OF BAMBOO
REMOVAL OF OUTER
BAMBOO SPLITTING & SIZING:-
REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN:-
PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED:-
DRYER TREATMENT:-
STICK SIZING:-
BAMBOO STRIP GLUING:-
ADHESIVE PREPARATION:-
GLUE/ADHESIVE MIXING:-
SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS:-
PLANING OF BAMBOO FLOOR:-
DOUBLE END CUTTING AND SHAPING:-
SANDING:-
COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER:-
FEATURES OF ROLLER TYPE COATING MACHINE:-
UV CURING:-
PLANING OF BAMBOO SURFACE BY SANDER 2':-
STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2':-
COATING OF BAMBOO SURFACE WITH UV PRIMER:-
UV CURING & FINISHING:-
GRADING AND INSPECTION:-
SPECIFICATIONS OF PLANT & MACHINERY:-
BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
OUTSIDE BAMBOO KNOT REMOVING MACHINE
BAMBOO SPLITTING & SIZING MACHINE
BAMBOO STRIP 2-SIDES REMOVING MACHINE
4 - SIDES PLANING MACHINE
DRYER
4-SIDES PLANING & MOULDING MACHINE
STICK SIZING MACHINE 8'
GLUING MACHINE
BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
BAMBOO BOARD 2-SIDES PLANING MACHINE
2-SIDES GROOVING MACHINE
DOUBLE END CUTTING & SHAPING MACHINE
SANDER 2'
ROLLER TYPE COATING MACHINE 2'
UV CURING MACHINE
SANDER 2'
PROCESSING DETAILS OF BAMBOOS
BAMBOO CROSS-CUTTING MACHINE
BAMBOO SPLITTING MACHINE WITH KNIVES
BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
BAMBOO FOUR-SIDE PLANING MACHINE
BAMBOO ONE-SIDE PLANING MACHINE
BAMBOO SLAB MAKING MACHINE
BAMBOO TREATMENT
MANUFACTURING PROCESS OF BAMBOO MAT BOARD
HARVESTING BAMBOO
SPLITTING BAMBOO
KNOT REMOVAL
SLIVER MAKING
DRYING AND WEAVING
STORAGE OF MATS
BOARD MANUFACTURING
RESIN APPLICATION
RESIN DILUTION WITH WATER FOR DIPPING
QUANTITY OF PF RESIN REQUIRED
STABILIZATION AND DRYING OF RESIN COATED MATS
ASSEMBLY
HOT PRESSING
TRIMMING AND CHECKING
TESTING
DETAILS OF RESIN MANUFACTURING
DRY-WET PROCESS TO MANUFACTURE
SLICED BAMBOO VENEER
PRODUCING BAMBOO STRIP AND BOARD
PRODUCING LAMINATED BAMBOO LUMBER
SLICING AND EVALUATION
BAMBOO BOARD MOISTURE CONTENT
QUALITY OF SLICED BAMBOO VENEER
PRODUCTIVITY
CONCLUSIONS
SUPPLIERS OF RAW MATERIALS
MELAMINE UREA FORMALDEHYDE RESIN
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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