Detailed Project Report on manufacture of lubricants such as electrical insulating oil, metal working oil, gear oil, automotive and industrial greases

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MANUFACTURE OF LUBRICANTS SUCH AS ELECTRICAL INSULATING OIL, METAL WORKING OIL, GEAR OIL, AUTOMOTIVE AND INDUSTRIAL GREASES

[CODE NO.3931]

Economic, political, and regulatory forces are reshaping the dynamics of lubricants supply and demand throughout the world, and opportunities to grow this business continue to emerge. India, in particular, has emerged as a key growth market, as well as a source of competitively priced lubricants. Strong growth in the Indian automotive, power and engineering sectors is creating new market opportunities for lubricants manufacturers.

In the automotive sector, consumers are migrating to better quality vehicles and increase in demand for four stroke motorbikes, tie ups with original equipment manufacturers using higher grade lubricants; this is benefiting multi-grade lubricant products with strong brand recognition and wide distribution. Whilst there are no restrictions on foreign lubricant manufacturers from establishing 100%-owned operations in India, many have chosen to partner with National companies. The automotive lubricant market is estimated to have grown volumes by over 3% on the back of a strong economic performance. Increased motorcycle and car stock, growth in agricultural driven lubes consumption and a booming construction sector have been the primary factors to this. The old generation truck market and the 2-stroke motorcycle lubes market, is projected to continue declining sharply in the short-term.

COST ESTIMATION

Plant Capacity : 500 Ltr/day

Land & Building : Rs. 44.00 Lacs

Plant & Machinery : Rs. 44.00 Lacs

Working Capital for 2 Month : Rs 48.62 Lacs

Total Capital Investment : Rs. 1.43 Cr

Rate of Return : 29%

Break Even Point : 66%

INTRODUCTION

WHAT IS LUBRICANT

LUBE OIL CLASSIFICATION

BASICALLY, LUBE OIL IS CLASSIFIED INTO TWO PARTS:-

GREASES:

TYPE OF GREASE

VARIANTS OF GREASES

VARIANTS OF LUBRICANT OILS

USES AND APPLICATIONS

USER INDUSTRIES OF LUBRICANTS

LUBE OIL:-

GREASES:-

1) VISCOSITY OF THE OIL:-

2) LOSS OF EVAPORATION:-

3) OXIDATION STABILITY:-

4) HEAT STABILITY:-

PROPERTIES & CHARACTERISTICS OF LUBRICATING OIL

FEATURES OF 20W 40 LUBRICATING OIL

SEGMENTATION OF LUBRICANT INDUSTRY

END USE PATTERN OF LUBRICANTS IN INDIA

TIE – UP WITH ORIGINAL EQUIPMENT MANUFACTURERS

TRANSFORMER OIL

TESTING EQUIPMENTS

LUBRICATION OF GEARS

(1) GREASE LUBRICATION

(2) SPLASH LUBRICATION (OIL BATH METHOD)

1. OIL LEVEL

2. TEMPERATURE LIMITATION

GEAR LUBRICANTS

TABLE: THE PROPERTIES THAT LUBRICANT SHOULD POSSESS

VISCOSITY OF LUBRICANT

GREASE LUBRICATION

TYPES OF CUTTING FLUIDS

PETROLEUM OIL-BASED CUTTING FLUIDS

STRAIGHT OILS (PETROLEUM OIL WITH ADDITIVES)

SOLUBLE OILS (60–90% PETROLEUM OIL IN THE CONCENTRATE)

SURFACTANTS USED IN SOLUBLE OILS FORMULATION

CHEMICAL CUTTING FLUIDS

B.I.S. SPECIFICATION

(A) FOR LUBRICATING OILS

(B) ISI SPECIFICATIONS

AUTOMOTIVE GREASE,

MARKET OF LUBRICANTS IN INDIA

TRANSMISSION AND HYDRAULIC FLUIDS - ONE OF THE FASTEST

GROWING SEGMENTS

AUTOMOTIVE AND OTHER TRANSPORTATION - THE DOMINANT SEGMENT

INDIAN AUTOMOTIVE LUBRICANT INDUSTRY

MARKET POSITION OF LUBRICANTS

INDIAN LUBRICANTS SECTOR

AUTOMOTIVE LUBRICANTS

BAZAAR TRADE

INDUSTRIAL LUBRICANTS

FOCUS AREAS

CAPEX AND NEW CAPACITIES

BRIEF PROFILE OF KEY LUBRICANT PLAYERS (BAZAAR SEGMENT)

GST CAN LOWER PRICES AND PROVIDE SCOPE FOR MARGIN UPSIDE

FORMULATION OF ELECTRICAL INSULATING OIL

FORMULATION OF METAL WORKING FLUID

FORMULATION OF LUBRICATING GREASE

FORMULATION OF GREASE

FORMULATIONS OF GREASES LEAD BASE LUBRICANT GREASES

PROCEDURES:-

LUBE OIL BLENDING

(A) FOR LUBE OIL BLENDING

FORMULATION :-

PROCESS FLOW DIAGRAM

(FOR GREASE (PETROLEUM BASE)

(AS PER THE FORMULATION OF LEAD BASE LUBRICANT GREASE)

FORMULATIONS OF LUBRICATING GREASES

SOME TYPICAL FORMULATIONS OF DIFFERENT TYPES OF GREASES

ARE GIVEN BELOW:-

1) SODIUM SOAP GREASE

2) BALL - BEARING GREASE

3) HIGH SPEED BALL BEARING GREASES

4) CALCIUM SOAP GREASES

5) STUFFING BOX GREASES

6) TRANSPARENT LUBRICATING GREASES

B) PARTLY SAPONIFICATION

FORMULATIONS OF CALCIUM BASE GREASE

FORMULATION NO. 1

SPECIFICATION OF BASE OIL SN 150

BASE OIL SN 150 SPECIFICATIONS

BASE OIL

TYPICAL PHYSICAL CHARACTERISTICS

HIGH PERFORMANCE FOUR STROKE MOTORCYCLE ENGINE OIL

FEATURES AND BENEFITS

TYPICAL PROPERTIES

FUNCTION AND FORMULATION OF LUBRICANTS

SWOT ANALYSIS OF AUTOMOTIVE LUBRICANT INDUSTRY

FORMULATION OF LUBRICATING OIL (20W40, GRADE SN TYPE)

MANUFACTURING PROCESS OF LUBRICATING OIL 20W40 GRADE SN TYPE

PROCESS FLOW DIAGRAM

MANUFACTURE OF LUBRICATING OIL

DISPLAYS THE MANUFACTURING PROCESS OF LUBRICATING OIL.

SEDIMENTATION

FRACTIONATING

FILTERING AND SOLVENT EXTRACTION

ADDITIVES, INSPECTION AND PACKING

QUALITY CONTROL

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF COOLERS/HEAT EXCHANGER

SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)

SUPPLIERS OF FILTER

SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

SUPPLIERS OF TESTING EQUIPMENTS

SUPPLIERS OF PACKAGING MACHINE

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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