Detailed Project Report on manufacture of photovoltaic panels for solar power application

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Description
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MANUFACTURE OF PHOTOVOLTAIC PANELS FOR SOLAR POWER APPLICATION
[CODE NO.3922]

Solar Panels are in general Silicon made Rectangular Shaped Glass Covered Products which Produce Electricity when exposed to the Sun.These Panels produce Direct Current (DC) Electricity which has to be converted by a Solar Inverter to Alternating Current (AC) Electricity to be used by Consumers

Solar PV panel refers to a panel designed to absorb the sun's rays as a source of energy for generating electricity

A photovoltaic (in short PV) module is a packaged, connect assembly of typically 6×10 solar cells. Solar Photovoltaic panels constitute the solar array of a photovoltaic system that generates and supplies solar electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions, and typically ranges from 100 to 365 watts A single solar module can produce only a limited amount of power; most installations contain multiple modules. A photovoltaic system typically includes a panel or an array of solar modules, a solar inverter, and sometimes a battery and/or solar tracker and interconnection wiring.The price of solar power, together with batteries for storage, has continued to fall so that in many countries it is cheaper than ordinary fossil fuel electricity from the grid (there is "grid parity")., Solar panel refers to a panel designed to absorb the sun's rays as a source of energy for generating electricity or heating.A photovoltaic (PV) module is a packaged, connect assembly of typically 6×10 solar cells. Solar Photovoltaic panels constitute the solar array of a photovoltaic system that generates and supplies solar electricity in commercial and residential applications. Each module is rated by its DC output power under standard test conditions, and typically ranges from 100 to 365 watts

COST ESTIMATION

Plant Capacity                    97200 Per Year
Land & Building (4000 sq.mt.)   Rs. 3.22 Cr
Plant & Machinery               Rs. 2.63 Cr
Working Capital for 2 Month    Rs. 9.98 Cr
Total Capital Investment        Rs. 16.22 Cr
Rate of Return                    71%
Break Even Point            34%

INTRODUCTION
SOLAR CELL
CONSTRUCTION OF SOLAR CELL
WORKING PRINCIPLE OF SOLAR CELL
SOLAR CELL MANUFACTURING TECHNOLOGY
THIN FILM SOLAR CELL
CRYSTALLINE SILICON SOLAR CELL
SOLAR PHOTO VOLTAIC (SPV) MODULE
SOLAR PV PANNEL
SERIES IN THE MODULE
RATINGS OF SOLAR MODULE
V-I CHARACTERISTIC OF SOLAR MODULE
SHORT CIRCUIT CURRENT OF PV MODULE
THIS IS DENETED AS JSC.
OPEN CIRCUIT VOLTAGE (VOC)
MAXIMUM POWER POINT
FILL FACTOR OF A SOLAR MODULE
EFFICIENCY OF SOLAR MODULE
NUMBER OF CELLS IN MODULE
TECHNOLOGY OF SOLAR PV MODULE
(A) FLAT PLATE TECHNOLOGY
(1) CRYSTALLINE TECHNOLOGY
(A) MONOCRYSTALLINE SILICON
FIGURE BELOW DEPICTS THE MONOCRYSTALLINE CELL
MONO CRYSTALLINE CELL
(B) MULTICRYSTALLINE SILICON OR POLY CRYSTALINE CELL
(2) THIN FILM TECHNOLOGY
FIGURE BELOW DEPICTS THE THIN FILM CELL
THIN FILM SOLAR CELL
(A) AMORPHOUS SILICON THIN FILM TECHNOLOGY
(B) CADMIUM TELLURIDE THIN FILM TECHNOLOGY
(2) CONCENTRATED PHOTOVOLTAIC TECHNOLOGY
FIGURE BELOW DEPICTS A CONCENTRATED PV MODULE.
CONCENTRATED PV TECHNOLOGY
TYPES OF SOLAR PV PANEL
(A) CRYSTALLINE SILICON SOLAR PANEL
SINGLE CRYSTALINE (MONO-CRYSTALLINE)
POLY-CRYSTALLINE (MULTI CRYSTALLINE)
(B) THIN FILM SOLAR PANEL (AMORPHOUS SOLAR PANELS)
(A) AMORPHOUS SILICON THIN FILM TECHNOLOGY
(B) CADMIUM TELLURIDE THIN FILM TECHNOLOGY
ADVANTAGES OF PV PANNEL
DISADVANTAGES OF PV PANNEL
USES AND APPLICATION OF PV POWER PLANT
EXAMPLES OF SOME APPLICATIONS OF PHOTOVOLTAICS
    ARE THE FOLLOWING:
AGRICULTURE
INDUSTRY, TELECOMMUNICATIONS & PUBLIC SERVICES
HEALTH
RESIDENTIAL
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR SOLAR PANEL
ASSYMBLING PROCESS OF SOLAR PANEL
PLANT AND MACHINERY
(1) CELL TESTER
(2) TABBING & STRINGING MACHINE
(3) LAYUP MACHINE
(4) MODULE LAMINATOR
(5) MODULE TESTER
(6) LASER INSPECTION MACHINE
MARKET POSITION
INDIA – POTENTIAL
ANNUAL INSOLATION
GROWTH IN THE INDIAN SOLAR MODULE SEGMENT
OPPORTUNITIES IN THE GLOBAL SOLAR MODULE SEGMENT
DEMAND FOR SOLAR PV MODULES BY YEAR (GW)
WHY SHOULD WE PRODUCE PV MODULES IN INDIA?
ECONOMIC SENSE TO SET UP PV MODULE CAPACITY.
REALISTIC INDIAN SOLAR ENERGY INSTALLATION TARGET.
INDIA’S ATTRACTIVENESS IN PV MODULE MANUFACTURING.
THE OTHER PLAYERS RANKED ABOVE INDIA ARE AS FOLLOWS:
OPPORTUNITY LIES AHEAD.
INDIA CAN BE A LEADER IN PV MODULE MANUFACTURING.
PLANT LAYOUT
SUPPLIERS OF PV SOLAR PV MODULE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF SOLAR CELL
SUPPLIERS OF EVA ENCAPSULATE
SUPPLIERS OF TEMPERED GLASS
SUPPLIERS OF ALUMINIUM FRAMER
SUPPLIERS OF JUNCTION BOX
SUPPLIERS OF SILICON GEL
SUPPLIERS OF THERMO PLASTIC BACK SHEET
SUPPLIERS OF COMPELETE PRODUCTION PLANT FOR PV PANNEL
SUPPLIERS OF COMPELETE PRODUCTION PLANT FOR PV PANNEL
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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