Manufacture of Washing Soap, Toilet Soap, Detergent Powders, Liquid Soap & Herbal Detergents and Perfumes with Formulations (Hand Book)

Soaps are water-soluble sodium or potassium salts of fatty acids. Soaps are made from fats and oils, or their fatty acids, by treating them chemically with a strong alkali. Detergents, or washing powders, are type of detergent (cleaning agent) that is added for cleaning laundry. In common usage, "detergent" refers to mixtures of chemical compounds including alkylbenzenesulfonates, which are similar to soap but are less affected by hard water. In most household contexts, the term detergent refers to laundry detergent vs hand soap or other types of cleaning agents.

Most detergent is delivered in powdered form. Saponification of fats and oils is the most widely used soapmaking process. This method involves heating fats and oils and reacting them with a liquid alkali to produce soap and water (neat soap) plus glycerine.

The other major soapmaking process is the neutralization of fatty acids with an alkali. Fats and oils are hydrolyzed (split) with a high-pressure steam to yield crude fatty acids and glycerine. The fatty acids are then purified by distillation and neutralized with an alkali to produce soap and water (neat soap).

When the alkali is sodium hydroxide, a sodium soap is formed. Sodium soaps are "hard" soaps. When the alkali is potassium hydroxide, a potassium soap is formed. Potassium soaps are softer and are found in some liquid hand soaps and shaving creams.

The carboxylate end of the soap molecule is attracted to water. It is called the hydrophilic (water-loving) end. The hydrocarbon chain is attracted to oil and grease and repelled by water. It is known as the hydrophobic (water-hating) end.

The Perfume manufacturing industry is a very large industry that employs a number of experts with ongoing experiments and improvements. Perfumes today are being made and used in different ways than in previous centuries.

Because the sense of smell is a right brain activity, which rules emotions, memory, and creativity, perfume are now also being used to heal and make people feel good. Smelling sweet smells has a positive effect on one’s mood and helps to boost the immune system.

The Book contains following

The book Manufacture of Washing Soap, Toilet Soap, Detergent Powders, Liquid Soap & Herbal & Paste Detergents and Perfumes with Formulations  covers  Raw Materials for  Soaps, Abrasive Cleaners, Formulations for Toilet Soap Manufacture, Fabric Softeners, Formulations of Perfumes, Fragrance Manufacture with Formulae, Liquid Soap, Liquid Detergents, Liquid and Paste Detergents (Herbal),  Medicated Soap Manufacturing, Production of Soap, Production of Cake Soap and Washing Bar,  Paste Detergents, Perfumes Manufacture,Perfumes used in Soap, Detergents, Disinfectants and Cosmetics, soap from Semi boiling Process,  Solid Detergents with Formulae, Toilet Soap Manufacturing,  Translucent Soap Manufacture, Toilet Preparations, Various Formulations for Manufacture of Soaps, Detergent Powder, Testing and Analysis, Packaging of Detergent Powder and Bars.

RAW MATERIALS FOR SOAPS

Introduction
Classification of Fats/Oils
Further classification of fatty oils
Very useful fats and oils
Coconut Oil
Tallow
Palm Oil
Palm karnel oil
Cottonseed Oil
Ground Nut Oil
Castor Oil
Corn Oil
Chinese Vegetable Tallow
Rice bran Oil
Olive Oil
Tall Oil
Linseed Oil
Babassu Oil
Mahua Oil
Lard
Greases
Neat’s Foot Oil
Hydrogeneted Oil
Fish Oil
Purification steps of soap fats
Alkali Refining
Acid Washing
Bleaching
Bleaching of absorbent
Bleaching with the use of oxidization agents
Soap fats testing
Non fatty raw materials for soap
The Aklalies
Soap builders
Stabilizers antioxidants
Other additives or foam producing agents for soap
Filter
Formulae for rancidity prevention in soap
Process of rancidity prevention
Solvents
bacteriostatic/deodorants/ medicaments agents
Clarifiers
Colouring matters
Colour preparation
Milled soaps
List of Some Water Soluble Dyes
Requirement of Colours for a 100 kg Soap batch
Full boiled/semi boiled/cold made soaps
Recommended oil soluble colours
Soap base and liquid soaps
Water soluble colours
Washing/Laundry Soaps
Medicated Soaps
Various shades and colours
Description of perfumes
Fixatives
Essential oils
Isolates
Synthetic chemicals (odourous)
Synthetic chemicals
Essential oil used as fixatives
Fixatives
Resinous product
Classifications of perfumes

ABRASIVE CLEANERS

FORMULATIONS FOR TOILET SOAP MANUFACTURE

Formula for Oriental type toilet soap
Formula for Perfume Mixture in Toilet Soaps
Formula for superfatted soaps
Formula for Perfume mixture in super fatted soaps
Formula for Fancy Soaps
Formula for Fancy soaps perfume mixture
Formula for Himalayan boquet type soaps
Formula for Boquet type soaps perfume mixture
Formula for Rose type soaps
Formula for Rose type soaps perfume mixture
Formulae for inferior quality toilet soaps
Formula for inferior quality toilet soaps
process of inferior quality toilet soap
Formula for Lux type soaps
Process of Lux type soap manufacture
Formula for Khas Soaps
Formula for Amla Soap
Formula for Rose Soap
Formula for Sandal Soap
Formula for Musk soap
Formula for Almond Soap
Carbolic Soap is the Category of Grade 3 Toilet Soap
Formula for Carbolic Soap
Formula for LifeBuoy Type Carbolic Soap
Manufacturing process of carbolic soap
Transparent Soap as a Winter Soap
Formulae for Transparent Soap Manufacture
Formula for Winter Soap Manufacturing
Method of transparent soap manufacture
Manufacture of Transparent soap in power sector
Transparent Soap Manufacture in Non Power Sector

FABRIC SOFTENERS

FORMULATIONS OF PERFUMES

Introduction
Formula
Formula (Curacao base)
Formula (Perfume Cuir base 1)
Formula (Perfume woody base 1)
Formula (Perfum QH 1)
Formula (Bouvardia DM)
Formula (Parfum AO)
Formula (Parfum F)
Formula (Parfum HB)
Aldehydic Perfumes
Formula (Parfume VN)
Formula (Parfum C)
Formula (Parfum SP)
Chypre Types
Formula (Parfum)
Formula (Base Chypre H)
Formula (Parfum VW)
Oriental Perfumes
Formula (Base S.H.)
Formula (Perfum J)
‘Green’ Perfumes
Formula (Hyacinth Green base)
Dominant Note Types
Formula (Parfum)
The Ambergris Note
Formula (Parfum BM)
Formula (Perfume concentrate as above)
Manufacturing Processes
Alcoholic Strengths
Control

FRAGRANCE MANUFACTURE WITH FORMULAE

Introduction
Formulae
Toilet Waters
Modified Colognes
Perfumes for Men
Lavender
Formula 3 (Lavender)
Verbena
Violet
Formula 4 (Town and Country H.M.)
Formula
Formula (Peau d” Espagne)

LIQUID SOAP

Formula Liquid Soap
Formula Liquid Soap Manufacture
Formula Liquid Soap
Process of Liquid Soap Manufacture
Soft Soap Manufacture
Formula Soft Soap Containing Soda
Formula Soda Soft Soap Manufacture
Formula Soft Soap Containing Castor Oil
Formula Soft Soap with Castor Oil
Soft Soap Manufacturing Process

LIQUID DETERGENTS

LIQUID AND PASTE DETERGENTS (HERBAL)

Requisites of sufactants for formulating liquid detergents
Surfactants Most Commonly Used
Builders
Viscosity Controllers
Other ingredients
Household Liquid Detergents for Lanundering Heavy Duty
Manufacture of Paste Detergents
Formulations of Liquid and paste Detergents
Heavy Duty Liquid Detergents
Light Duty Detergents
Liquid Shampoo
Typical Formulation No. 1
Opaque Viscous Solution No. 2
Procedure
Light Duty (for silk, wool etc.)
Typical Formulation No. 1
Procedure
Typical Formulation No. 2
Rug Cleaning Liquid Detergent  Formulations
A Recommended Formulation
Formulae
Heavy duty Liquid Detergents
Heavy duty Liquid Detergent with controlled foam
Formula Opaque Lotion type Light duty Liquid Detergent
Formula Light duty Household Liquid Detergent
Formulae
40% Detergent Paste
20%Detergent Paste
Metal Degreasing Liquid Detergent
General purpose Solvent based Detergent
Textile Scouring paste
Textile Degumming Detergent Paste
Low Foaming Liquid Detergents
Other Formulations of Synthetic Liquid Detergents
Light duty Liquid Detergent
Light duty Liquid Detergent for Dishwashing
Household Liquid Detergent Cleaner
Light duty Clear Detergent liquids
Light duty Liquid Detergent Lotion
Heavy duty Liquid Detergent

MEDICATED SOAP MANUFACTURING

Formula Medicated Stock Soap
Manufacturing process of Medicated Stock Soap
Formula Other Medicated Sulphur Soap
Manufacturing Process of Medicated Sulphur Soap
Formula Medicated Neem Soap
Manufacturing Process of Medicated Neem Soap
Formula Soap based Powders for Washing
Formula Soap based Powder  Manufacturing for Coloured Fabrics
Manufacturing Process

PRODUCTION OF SOAP

Introduction
Manufacturing Method of Soap
Production of soap full
Boiling process
Manufacturing Process

PRODUCTION OF CAKE SOAP AND WASHING BAR

Formula Typical Washing Soap
Recovery of glycerine as a by product
Cold made process and semi boiling process in the cottage and small scale industries
Manufacturing Process
Equipments used for semiboiling and cold made process

PASTE DETERGENTS

Calcium Sulphonates

PERFUMES MANUFACTURE

Introduction
Rose
Formulae
Formula (Rose F)
Formula (Rose H)
Formula (Rose rouge)
Formula (Rose blanche)
Jasmine
Formula (Jasmine 1)
Formula (Jasmine 2)
frmula (Jasmine 22.0 Fantasy 3)
Formula (Jasmine base 5)
Formula (Jasmine base 5a)
Orangeflower and Neroli
Formula 12 (Orange flower A)
Formula 13 (Neroli A)
Violet
Formula 14 (Violet 1)
Formula 15 (Violet 2)
Formula 16 (Parma Violets Absolute Art)
Formula 17 (Violet base)
Acacia
broom
Carnation
Type of Carnation
Oeillet de nice
Garden pink
Sea pink
Formula 18 (base Claveline 1)
Formula 19 (Base Claveline 2)
Cyclamen
Fougere (Fern)
Formula (Fougere 1)
Formula (Fougere 2)
Gardenia
Formula (Gardenia 1)
Formula (Gardenia 2)
Hawthorn
heliotrope
Honeysuckle
Formula (Chevrefeveuille 1)
Hyacinth
Formula (Hyacinth 1)
Iris
Lilac
Formula (Lilac base 1)
Formula (Lilac 2)
Lily of the Valley
Formula (Muguet No. 1)
Formula (Muguet 2)
Linden (Lime Biossom)
Formula (Tilleul 1)
Magnolia
Mignonette (Reseda)
Formula (Reseda 1)
Mimosa
Narcissus
formula (Base Narceine 1)
Formula 33 (Narcissus 2)
Nardo
New Mown hay
Nicotiana
Opopanax
Formula 34 (Opopanax Art L)
Orchid (Orchidee)
Pansy
peony
Phlox
Sweet Pea
Formula 35 (Pois de Senteur 1)
Formula 36 (Sweet pea 2)
Syringa (Philadelphus)
Formula 37 (Syringa 1)
Trefle (Clover)
Formula 38 (Trefle 1)
Tuberose
Frmula 39 (Base Tuberose 1)
Formula 40 (Base Tuberose 2)
Verbena
Formula 41 (Verveine 1)
Wallflower
Wistaria
Ylang-Ylang
Formula 42 (Ylang 1)

PERFUMES USED IN SOAP, DETERGENTS, DISINFECTANTS AND COSMETICS

Perfumes for Soaps
Factors Influencing Soap Perfuming
Esters
Alcohols
Ketones
Aldehydes and acetals
Other constituents
Soap perfumery fashions
Perfuming synthetic detergents
Stability of Perfumery Chemicals
Perfumed disinfectants
Formulae
perfuming the air
Incense and furnigants
Perfumed candies
Paints and polishes
Other household products
Perfuming cosmetics
Adapting the Perfume to the Vehicle
Perfuming Creams
Perfuming Powders
Perfuming Lipstick and Nail Lacquer
Hair Preparation Perfumes
Perfumed Aerosols
Pharmacy and medicine
Industrial Perfumes
Perfumes for Textiles
Perfumed Ink and Paper
Masking Malodours
Perfume in agriculture
Perfumed Insecticides
Miscellaneous uses
Flavours as perfumes

SOAP FROM SEMI BOILING PROCESS

Production of Soap
Physical appearance of cold made process
Remedies for cold made products
Formula Typical household washing bar soap
Formula Good quality washing soap
Formula 3 Cheaper quality washing soap
Formula 4 Washing soaps cold process
Process of manufacture
Formula 5 manufacture
Formula 5 Sunlight type washing soap Semi boiled process
Process of manufacture
Formula 6: Cotton Seed Oil Reside for Washing Soap
Process of manufacture
Formula 7 Washing Soap without Adulteration
Process of manufacture
Formula 8 Nerol Washing Soap by full boiled process
Manufacturing Process
Formula 9 Nerol Washing Soap (White)
Formula 10 Lux Soap of White Colour
Process of manufacture
Formula Sandal Soap
Manufacturing process
Jet Saponification Process

SOLID DETERGENTS WITH FORMULAE

Detergent Toilet bars
Syndet Toilet Soap Formulae
Formulae
Household Scrub bars

TOILET SOAP MANUFACTURING

Band Dryer Method
Tubular dryer method
Flash drying Method
Mixing of ingredients into the soap
Preservatives
Perfumes used in Toilet Soaps
Types of Colour used in the Toilet soap
Colour Index
Rules for Colours
Opacifiers used in Toilet Soaps
Optical Brightners Used in Toilet Soaps
Super Fatting Agent in Toilet Soaps
Structurants used in toilet soaps
Bactericides and germicides used in toilet soaps
Various Other Additives used in Toilet Soap
Double helical mixer used for toilet soap manufacture
Structure of refiners and mills
Structure of three roll mill
Plodding used in toilet soap manufacture
Stamping machine for the specification of soap
Causes of stamping problem
Making of dies for quality requirement
Wrapping materials for toilet soap
Wrapping machine
packing process

TRANSLUCENT SOAP MANUFACTURE

Formula Translucent Coconut Oil Soap
Manufacturing process of translucent coconut oil soap
Floating soap manufacture
Aeration process of floating soap
Formula Floating Soap
Formula Floating Soap
Manufacturing process of floating soap

TOILET PREPARATIONS

Cream Shampoo Formula
Process of Cream Shampoo
Liquid Shampoo Formulae
Formula
Process of Liquid Shampoo
Formula for Liquid Shampoo
Process of Liquid Shampoo
Pearlscent Shampoo Formula
Process of Pearlscent Shampoo

VARIOUS FORMULATIONS FOR MANUFACTURE OF SOAPS

Introduction
Formula Neem Soap Manufacture
Process of neem soap manufacture
Formula Camphor Soap Manufacture
Process of camphor soap manufacture
Formula Naphthalene Soap Manufacture
Process of naphthalene soap manufacture
Formula white colour lux type soap manufacture
Process of manufacture
Formula Lux Type Soap Manufacture
Process of Lux type soap manufacture
Formula Hamam Type Soap Manufacture
Process of Hamam type Soap Manufacture
Formula Chaulmogra Soap Manufacture
Process of Chaulmogra Soap Manufacture
Formula Iodine Soap Manufacture
Process of Iodine soap manufacture
Formula Borax Bath Soap Manufacture
Process of borax bath soap manufacture
Formula Borax Soap Powder
Process of Borax Soap Powder Manufacture
Formula Borax Dry Soap
Process of borax dry soap manufacture
Formula Surgical Soap
process of surgical soap manufacture
Formula Germicidal Soap
Process of Germicidal Soap Manufacture
formula Honey Soap Manufacture
Formula Hyacinth Soap Manufacturing
Formula Jasmine Soap Manufacture
Formula Lily Soap Manufacture
Formula Lavender Soap Manufacturing
Formula Palm and Olive Oils Manufacturing
Formula Frose Soap Manufacture
Formulae Violet Soap
properties of violet soap
formula Violet Soap
formula Khas Soap Manufacturing
Manufacturing Process of Khas Soap
Perfumery Soap Manufacturing Formula
formula Acacia Soap based On Essential Oils
Formula: Acacia Soap Manufacturing based On Synthetics
Formula Amber Soap Manufacturing
Formula Cederwood Soap Manufacturing
Formula Carnation Soap Manufacturing
Formula Chypre Soap Manufacturing
Formula Cologne Soap Manufacturing
Formula heliotrope Soap Manufacturing
Formulae Herbal Soap Manufacturing
Formula Washing Soap with soap Stone Manufacturing
Process of manufacture
Formula: Washing Soap with soda Silicate Manufacturing
Process of manufacture
Formulae Washing Soap Manufacturing
process of washing soap manufacture
Formula Washing Soap  Manufacturing
Process of manufacture
Formula washing soap manufacturing
Process of washing soap manufacture
Formula Washing Soap of Various Types
Process of various type of washing soap manufacture
Formulae bar Soap Manufacturing
Process of bar soap manufacture
Formula Bar Soap Manufacture
Process of manufacture
Formula Bar Soap Manufacturing
Process of bar soap manufacture
Formulae: Bar Soap of Cheaper Class Manufacturing
process of cheaper class bar soap manufacture
Formula Low Class bar Soap Manufacturing
Process of low class bar soap manufacture
Formula: cheaper class bar Soap Manufacturing
Process of cheaper class bar soap manufacture
Formula: Minimum Quality bar Soap Manufacturing
Process of minimum quality bar soap manufacture
Formula: Minimum Class Bar Soap Manufacture
Process of minimum class bar soap manufacture
Formula Medium Class Bar Soap Manufacturing
Process of medium class bar soap manufacture
Formula Medium Quality bar Soap Manufacturing
Process of Medium Quality bar Soap Manufacture
Formula bar Soap of Various Quality

DETERGENT POWDER

Introduction
Simple Absorption
formula for Washing of Stone Floors
Formula
Process of Manufacture
Combined Absorption and Neutralization
Heavy Duty Household Washing Powder
Formula 100% Sulphonic Acid
Formula : 90% Sulphonic Acid
Process of Manufacture
Formula
Procedure
Formulae for White Household heavy Duty Washing Powder
Formula 100% Sulphonic Acid
Formula 90% Sulphonic Acid
Dry Mixing of Powders
Spray-Drying of Powders
Colour
Particle Size of powder
Bulk Density
Residual Moisture
Tower Operation Conditions
Stickiness in Spray Dried Powder
product uniformity
Separation of Powder
Wet Scrubbing
Use of Fines
Combination of Spray Dried and Dry Mixed Powders
Ballestra Cembed System
Paterson Kelley System
Anhydro System
Drum Drying of Powders

TESTING  AND ANALYSIS

Introduction
Tests for Oils and Fats
Moisture Determination
Test for Free Fatty Acids
Test for Impurities
Test for Unsaponifiable matter
Test for Titre
The Iodine Number
The Saponification Number
Melting Point of Fats
Acid Number
Acetyl Value
Specific Gravity of Oils
Rancidity Test

PACKAGING OF DETERGENT POWDER AND BARS

Introduction
Packaged Commodities Rules
Declaration to Be Made On Every Package
Packaging Rules
Specific Quantities of Packed Commodities
Synthetic Detergent Powder Packaging
Cartons for Packaging
Paper/Poly Sachets
Polythene bags
Detergent bar Packaging
Specifications for Packaging of Materials
Testing Methods for packaging
Physical Test for packaging
Substance
Dimensions
Bursting Strength
Compression Resistance
Tensile Strength
Scuff Resistance
Moisture Content
Other Tests for Packaging
Wax/polythene coated wrapper
Stability to Alkali
Stability to Flap
Water Absorption
Type of Filting
Machine Direction on Paper and Board
Stiffness of Board
Miscellaneous Tests