Detailed Project Report on Master Batches (Colour & Filler)

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MASTER BATCHES (COLOUR & FILLER)

[EIRI/EDPR/1576] (J.C.: 371INR, 372US$)

INTRODUCTION

As the name suggests the predisposed colors or color concentrates contain a high reoperation (20-50% or even more) of pigment by weight uniformly dispersed in a suitable carrier resin. The carrier resin may be a liquid or solid. In the former case the product is a liquid dispersion while in the latter case the product is known as solid predisposed colour. Liquid dispersions may be available as low viscosity materials for plastisols, or high viscosity pastes for thermoplastics. Solid concentrates in the form of powders they are suitable for use in powder resins. These concentrates are usually marketed for specific or a group of related plastics. Some so called universal dispersions are also available in the market.

The carrier resin is selected upon the type of polymer to be processed. Concentrates, when added to the base polymer (let down resin) in specified proportion, give the desired quantity of the colour in the finished product for the desired application the simplest example is that of carbon black master batch for polyethene. A concentrate containing 25% carbon black in a suitable grade of polyethene is formulated. This when added in 10% proportion (10 parts of concentrate + 90 parts of natural PE) gives 2.5% carbon black in the finished product eg. polyethylene film. The carrier may generally be a mixture of one or more polymers with one or more surfactants. The carrier is usually other than the plastic to be coloured. Low melting polyamides have excellent pigment dispersion characteristics and hence are suitable for the job as a carrier. Ethylene vinyl acetate and LDPE are often used as dispersion media in predisposed colous which are to be used for define resins due to their better dispersion properties, capacity for high pigment loadings and compatibility with a variety of other resins. For solution vinyl coatings a co-polymer resin is frequently used which provided high shear.

COST ESTIMATION

Plant Capacity 2000 Kg/Day

Land & Building (1000 sq.mt.) Rs. 87.00 Lac

Plant & Machinery Rs. 24.15 Lac

Working Capital for 1 Month Rs. 15.75 Lac

Total Capital Investment Rs. 1.35 Cr

Rate of Return 25%

Break Even Point 64%

CONTENTS

USES AND APPLICATIONS

PROPERTIES

TESTING OF PIGMENT DISPERSIONS

B.I.S. SPECIFICATIONS

RAW MATERIALS

METHODS OF DISPERSION

MARKET POSITION OF MASTERBATCHES

PRESENT MANUFACTURERS/SUPPLIERS OF COLOUR MASTER BATCHES

FORMULATIONS

PROCESS OF MANUFACTURE

PLASTIC TRANSPARENT GRANULES FOR SHOE LIGHTING SYSTEMS

GENERAL GUIDELINES FOR INJECTION MOULDING OF SAN

MANUFACTURING DIAGRAM

PLANT LAYOUT

RAW MATERIAL SUPPLIERS

SUPPLIERES OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

Detailed Project Report (DPR) gives you access to decisive data such as:

Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
An array of graphics, BEP analysis of major industry segments
Detailed analyses of industry trends
A well-defined technological growth with an impact-analysis
A clear understanding of the competitive landscape and key product segments

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About Engineers India Research Institute:

EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.

Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

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Our Approach

Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

Why buy EIRI reports?

Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
Offer real analysis driving variables for the business and most recent business sector patterns in the business
This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
Report gives investigation and top to bottom money related correlation of real players/competitors
The report gives gauges of key parameters which foresees the business execution

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