Detailed Project Report on medical latex gloves manufacturing

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Description
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MEDICAL LATEX GLOVES MANUFACTURING

[CODE NO.3810]

Medical gloves are disposable gloves used during medical examinations and procedures to help prevent cross-contamination between caregivers and patients. Medical gloves are made of different polymers including latex, nitrile rubber, polyvinyl chloride and neoprene; they come unpowdered, or powdered with corn starch to lubricate the gloves, making them easier to put on the hands.

Corn starch replaced tissue-irritating lycopodium powder and talc, but even corn starch can impede healing if it gets into tissues (as during surgery). As such, unpowdered gloves are used more often during surgery and other sensitive procedures. Special manufacturing processes are used to compensate for the lack of powder.

There are two main types of medical gloves: examination and surgical. Surgical gloves have more precise sizing with a better precision and sensitivity and are made to a higher standard. Examination gloves are available as either sterile or non-sterile, while surgical gloves are generally sterile.

Besides medicine, medical gloves are widely used in chemical and biochemical laboratories. Medical gloves offer some basic protection against corrosives and surface contamination. However, they are easily penetrated by solvents and various hazardous chemicals, and should not be used for dishwashing or otherwise when the task involves immersion of the gloved hand in the solvent.

COST ESTIMATION

Plant Capacity : 30,000 Pairs/Day

Land & Building (1200 sq.mt.) : Rs. 1.71 Cr

Plant & Machinery : Rs. 1.34 Cr

Working Capital for 2 Month : Rs. 85 Lacs

Total Capital Investment : Rs. 4.16 Cr

Rate of Return : 28%

Break Even Point : 57%

INTRODUCTION

PROPERTIES AND CHARACTERISTICS

USES AND APPLICATION

STANDARDS AND REGULATION FOR GLOVES

INDIAN STANDARDS

INTERNATIONAL STANDARDS

GLOVES PROPERTIES, DEFEATS AND REMEDIES

DEFECTS AND REMEDIES

AFTER TREATMENTS OF GLOVES

CHLORINATION

POLYMER COATING

HYDROGEL COATINGS

GLOVE ALLERGY AND ITS REMEDIES

TYPE I ALLERGY

TYPE IV ALLERGY

REMEDY

"SAFE" PROTEIN LEVELS

POWDER-FREE GLOVES

POWDER FREE MEDICAL GLOVES

CHLORINATED POWDER FREE GLOVES

POLYMER COATING POWDER FREE GLOVES

RECENT ADVANCES IN NRL MEDICAL GLOVES

EMERGING TREND IN MEDICAL GLOVES

GLOBAL OVERVIEW OF DISPOSABLE MEDICAL GLOVES

MARKET POSITION

REGENT BIOGEL STILL TAPS THE MARKET

CARDINAL SALES SURGE

TOUGH TIMES BEHIND IT, ANSELL SENSES BETTER DAYS AHEAD

CASIL HEALTH PLANS JOINT VENTURE WITH WEMBLEY RUBBER

FOR MAKING GLOVES

POTENTIAL CONSUMERS

ROLE OF ACCELERATORS IN GLOVES MAKING

MANUFACTURING PROCESS OF MEDICAL LATEX GLOVES

PROCESSING DETAILS OF MEDICAL LATEX GLOVES MANUFACTURING

THE GLOVES ARE MANUFACTURED BY EITHER A

BATCH DIPPING PROCESS

CONTINUOUS DIPPING PROCESS

LATEX CONCENTRATE

COMPOUNDING

COAGULANT DIPPING

LATEX DIPPING

BEADING

LEACHING

VULCANIZATION

POST LEACHING

SLURRY DIP

STRIPPING

TUMBLING

QUALITY CONTROL

GLOVE PACKING

GLOVE STERILIZATION

FINISHED GLOVES

TECHNOLOGY AND PRODUCTION PROCESS FOR SURGICAL GLOVES

POWDERED / POWDER FREE GLOVES: COMPARISON OF

MANUFACTURING PROCESSES POWDERED GLOVES

MANUFACTURING FLOW CHART FOR POWDER-FREE-GLOVES

PROCESSING METHOD OF SURGICAL GLOVES

QUALITY CONTROL

PRE-CENTRIFUGATION

CENTRIFUGATION

COMPOUNDING

DIPPING AND COAGULATION

PRE-VULCANIZATION LEACHING

VULCANIZATION

STRIPPING

POST-VULCANIZATION LEACHING

CHECKING AND PACKAGING

MANUFACTURING PROCESS OF SURGICAL GLOVES

THEORY:-

PROCESS

FORMULATION OF MEDICAL LATEX GLOVES

PROCESS FLOW DIAGRAM FOR MEDICAL LATEX GLOVES

PROCESS FLOW FOR MANUFACTURE OF NON-STERILE SURGICAL GLOVES

QUALITY CONTROL AND TESTING METHODS FOR MEDICAL LATEX GLOVES

IN-PROCESS TESTING

PRODUCT TESTING

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

SUPPLIERS OF RAW MATERIALS

NATURAL RUBBER LATEX (N R LATEX)

SULPHUR

ZINC OXIDE

THIAZOLE

SUPPLIERS OF PLANT AND MACHINERY

SURGICAL GLOVE PACKAGING MACHINE

BALL MILL

HOT AIR OVEN

RUBBER COMPOUNDING MACHINES

PORCELAIN FORMER FOR SURGICAL GLOVES

RUBBER TESTING EQUIPMENT

GLOBAL PLANT & MACHINERIES SUPPLIERS

BUYER’S ADDRESSES FOR SURGICAL GLOVES

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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