Detailed Project Report on Medium Voltage Switchgear
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MEDIUM VOLTAGE SWITCHGEAR
[EIRI/EDPR/0784]J.C.:9401
INTRODUCTION
Medium Voltage Switchgear (3.3 KV to 33 KV) is Distribution of Electricity and is one of the basic Industries in India. It consists of various types of Components which include Transformer Relays, Vacuum Circuit Breakers etc.
The demand for Medium Voltage Switch Gear will increase due to the Industrial development and rural Electrification. The different Medium Voltage Switchgear are 3.3 KV, 11 KV, 22 KV & 33 KV or as per customer requirement and specification.
The increasing energy transmission requires protection capable of clearing faults where several thousands of MVA of energy can be fed by inter connected power stations. Fault clearing rating of circuit breakers and their reliability are assuming progressively greater importance. Since, the economic supply is largely dependent on availability of power supply, isolation of faulty feeder and segregating the same assumes equal importance. The backup protection becomes equally vital. Cause for occurrence of faults and their elimination is of paramount importance to avoid consequent disruption of production and dissatisfaction in customers, since various voltage levels for 800 KV to 240 volts exist in the supply system, corresponding ratings for circuit breakers, isolators etc. have been developed with adequate attention to the specific problem of fault clearance higher reliability, less maintenance, energy accessibility etc. Therefore in India.
The entire range of circuit breakers implicate minimum oil, air blast, and vacuum to SF6 are manufactured and made available In MT switchgears and control gears MCBS, air circuit breakers, switches receivable fuses and HRC fuses with respective fuse base and holders, starters etc. are produced in different versions for supplying individually or in specially engineer control centers of customer specifications. Motor control centers, distribution panels, elaborate control systems based on microprocessor control, computer control etc. are designed generating stations, load dispatch centers major receiving centers industrial complexes etc.
The reliability of this equipment has been proven through field tests and field performance. All equipments are type tested in recognized laboratories authorised to issue relevant test certificates. In order to strengthen this process some of the laboratories in India have equipped themselves for IEC certification for these sophisticated equipments.
COST ESTIMATION
Plant Capacity 200 Nos/Day
Land & Building (5000 sq.mt.) Rs. 2.21 Cr
Plant & Machinery Rs. 1.29 Cr
Working Capital for 2 Months Rs. 10.25 Cr
Total Capital Investment Rs. 13.95 Cr
Rate of Return 48%
Break Even Point 30%
CONTENTS
INTRODUCTION
USES & APPLICATIONS
B.I.S. SPECIFICATION
FUNDAMENTALS OF SWITCHGEAR DESIGN
MARKET SURVEY
PRESENT MANUFACTURERS OF MEDIUM VOLTAGE SWITCHGEAR
MANUFACTURING PROCESS OF MEDIUM VOLTAGE SWITCHGEAR
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS DETAILS OF SWITCHGEAR
TECHNICAL DETAILS
POWDER COATING FORMULATION
POWDER COATING APPLICATION TECHNIQUES
PLANT LAYOUT
ADDRESSES OF SUPPLIERS OF CNC MACHINES
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
ADDRESS OF RAW MATERIALS SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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