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    Detailed Project Report on Medium Voltage Switchgear

    Detailed Project Report on Medium Voltage Switchgear
    Detailed Project Report on Medium Voltage Switchgear
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      MEDIUM VOLTAGE SWITCHGEAR

      [EIRI/EDPR/0784]J.C.:9401


      INTRODUCTION

      Medium Voltage Switchgear (3.3 KV to 33 KV) is Distribution of Electricity and is one of the basic Industries in India. It consists of various types of Components which include Transformer Relays, Vacuum Circuit Breakers etc.

      The demand for Medium Voltage Switch Gear will increase due to the Industrial development and rural Electrification. The different Medium Voltage Switchgear are 3.3 KV, 11 KV, 22 KV & 33 KV or as per customer requirement and specification.

      The increasing energy transmission requires protection capable of clearing faults where several thousands of MVA of energy can be fed by inter connected power stations. Fault clearing rating of circuit breakers and their reliability are assuming progressively greater importance. Since, the economic supply is largely dependent on availability of power supply, isolation of faulty feeder and segregating the same assumes equal importance. The backup protection becomes equally vital. Cause for occurrence of faults and their elimination is of paramount importance to avoid consequent disruption of production and dissatisfaction in customers, since various voltage levels for 800 KV to 240 volts exist in the supply system, corresponding ratings for circuit breakers, isolators etc. have been developed with adequate attention to the specific problem of fault clearance higher reliability, less maintenance, energy accessibility etc. Therefore in India. 

      The entire range of circuit breakers implicate minimum oil, air blast, and vacuum to SF6 are manufactured and made available In MT switchgears and control gears MCBS, air circuit breakers, switches receivable fuses and HRC fuses with respective fuse base and holders, starters etc. are produced in different versions for supplying individually or in specially engineer control centers of customer specifications. Motor control centers, distribution panels, elaborate control systems based on microprocessor control, computer control etc. are designed generating stations, load dispatch centers major receiving centers industrial complexes etc.

      The reliability of this equipment has been proven through field tests and field performance. All equipments are type tested in recognized laboratories authorised to issue relevant test certificates. In order to strengthen this process some of the laboratories in India have equipped themselves for IEC certification for these sophisticated equipments.


      COST ESTIMATION

      Plant Capacity            200 Nos/Day

      Land & Building (5000 sq.mt.)    Rs. 2.21 Cr

      Plant & Machinery                    Rs. 1.29 Cr

      Working Capital for 2 Months    Rs. 10.25 Cr

      Total Capital Investment          Rs. 13.95 Cr

      Rate of Return                          48%

      Break Even Point                      30%


      CONTENTS

      INTRODUCTION                                       

      USES & APPLICATIONS                                

      B.I.S. SPECIFICATION                               

      FUNDAMENTALS OF SWITCHGEAR DESIGN                 

      MARKET SURVEY                                       

      PRESENT MANUFACTURERS OF MEDIUM VOLTAGE SWITCHGEAR

      MANUFACTURING PROCESS OF MEDIUM VOLTAGE SWITCHGEAR

      PROCESS FLOW DIAGRAM

      MANUFACTURING PROCESS DETAILS OF SWITCHGEAR

      TECHNICAL DETAILS

      POWDER COATING FORMULATION

      POWDER COATING APPLICATION TECHNIQUES

      PLANT LAYOUT

      ADDRESSES OF SUPPLIERS OF CNC MACHINES

      ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

      ADDRESS OF RAW MATERIALS SUPPLIERS                 

          

      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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      Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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