Detailed Project Report on microcellular sheets(rubber sheets for shoe soles)

 MICROCELLULAR SHEETS FOR SHOES
[CODE NO. 2027]

     The  rubber  has been a material of tremendae  economic  and strategic  importance  and  is an  excellent  barometers  of  the industrialization  of  nations.  In the united  states,  the  per capita consumption of rubber is approximately 34 lbs per person : in  India  it is scarcely 1/2 1b per person.  Transportation  the chemical  electrical  and electronics industries, and  the  space efforts  are  all  major consumers of rubber.  When  supplies  of natural  rubber  were  shut off because of  Japan's  invasion  of rubber-producing  are as early in world war II. The united  state built up a synthetic rubber industry which has centimed to expend enormously, so that at the present time 70% of rubber consumed in the  united  states is of synthetic origin. The  rubber  industry involves the production of monomers or raw materials for  natural and  synthetic  rubbers,  the rubber, the  production  of  rubber chemical, and finally the fabrication of rubber products.

NATURAL RUBBER

          Dandelion,   guayule,  goldenrod.  osage  orange,   and numerous  other plants have been proposed as sources  of  rubber, but  name has proved to be as successful as the  latex  producing tree   Aevea  brasiliemsis,  a  native  of  America,  which   has flourished  in  plantings in the world's natural  rubber  supply, expect  for minor collections in Brazil and other  south  America and central America countries, and the collection of balata chicl from other species of trees.

          Latex is obtained by tapping the tree in such a  manner as to allow the liquid to accumalate in small cups which must  be collected frequently to avoid putrefaction or contamination.  The latex  is carried to collectia statias, where it is struined  and the preservation (NH3) may be added.


COST ESTIMATION

Plant Capacity                                    MICROCELLULAR SHEETS FOR SHOES                                   
Land & Building (1500 Sq.Mtr)         Rs. 14.00 Lacs   
Plant & Machinery                               Rs. 43.70 Lacs    
W.C. for 3 Months                                Rs. 46.47 Lacs
Total Capital Investment                    Rs. 1.06  Cr          
Rate of Return                                      76%  
Break Even Point                                  33%

1.      GENERAL INTRODUCTION                                                  
2.      PRODUCTION DESCRIPTION                                
3.      USES & SCOPE                                         
4.      MARKET-POSITION                                      
5.      IMPORT OF NEW RUBBERS                                                   
6.      PROPERTIES & SELECTION OF RUBBER FOR QUALITY PRODUCT
7.      RUBBER - PROCESSING CHEMICALS                        
8.      CHEMICAL PLASTICIZENS:-                             
9.      METHOD OF COMPOUNDING:-                              
10.     THE IMPORTANCE OF COMPOUNDING                        
11.     FLOW DIGARAM FOR MICROCELLULAR SHEETS                
12.     MANUFACTURERS/SUPPLIERS OF RAW MATERIALS             
13.     MANUFACTURERS/SUPPLIERS OF PLANT AND MACHINERIES     
14.     DETAILED PROCESS CONDITIONS FOR MICROCELLULAR SHEETS


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET