Detailed Project Report on mig wire

MIG WIRE
[code no. 3129]


MIG Wire is Copper coated strong wire. MIG wires are applied to weld numerous ferrous and non-ferrous
materials and give sound results Solid copper coated welding wire for welding in gas shielding atmospheres.
The high silicon contents and manganese alloyed in this wire. The higher contains of silicon and manganese
increase the yield stress and tensile strength of weld metal. The high silicon content promotes a low
sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low
alloyed construction steels with tensile strength below 640N/mm2 like boiler plate, fine–grained steels, pipe
steels, shipbuilding steels and cast steels.
MIG copper coated welding wire has excellent synthetic technological properties when corresponding welding
flux is used. With a higher deposition efficiency, high quality and low intensity of labor.
Wire diameter: 2.0mm, 2.5mm, 3.2mm, 4.0mm, 5.0mm.

COST ESTIMATION

Plant  Capacity                               :       20.00 MT/day
Land & Building (5000 Sq.Mt)    :    Rs. 3.34 Cr
Plant & Machinery                        :    Rs. 6.97 Cr
Working Capital for 2 Months    :    Rs. 4.66 Cr
Total Capital Investment              :    Rs. 15.69 Cr
Rate of Return                                :    69%
Break Even Point                              :    39%



INTRODUCTION    
BENEFITS OF MIG WELDING WIRE    
PROPERTIES    
APPLICATIONS AND USES OF MIG WIRES ELECTRODES    
B.I.S. SPECIFICATION    
MARKET SURVEY    
THE GLOBAL WELDING PRODUCTS MARKET AS:    
OVERVIEW OF THE INDIA WELDING CONSUMABLES MARKET    
COMPANIES MENTIONED IN THE RESEARCH REPORT    
KEY SEGMENTS OF THE INDIA WELDING CONSUMABLES MARKET    
WELDING CONSUMABLES MARKET IN INDIA: GROWING STEEL
SECTOR POINTS TO THRIVING GROWTH    
INDIAN WELDING INDUSTRY- AN OVERVIEW    
MANUFACTURERS/SUPPLIERS    
OF WELDING ELECTRODES (MIG WIRE)    
MANUFACTURING PROCESS OF ELECTRODES    
WIRE DRAWING PROCESS OVERVIEW    
THERE ARE TWO MAJOR WIRE DRAWING LUBRICANTS:    
PROCESS ANNEALING    
STEEL WIRE WAS COATED WITH BRASS, ON A CONTINUOUS BASIS
BY THE FOLLOWING METHOD:    
PROCESS FLOW CHART    
QUALITY CONTROL    
PLANT AND MACHINERY FOR MIG WIRE ELECTRODES    
MIG WIRE PLANT CONSIST OF:    
DRY DRAWING SINGLE BLOCK:    
WET WIRE DRAWING MACHINE:    
HIGH SPEED COPPER COATING TANK    
ACCUMULATION CAPSTAN (BB-TYPE):    
TAKE UP (SPOOL TYPE):    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET