Detailed Project Report on mig co2 wire

MIG CO2 WIRE
[CODE NO.3710]


MIG Wire is Copper coated strong wire. MIG wires are applied to weld numerous ferrous and non-ferrous materials and give sound results Solid copper coated welding wire for welding in gas shielding atmospheres. The high silicon contents and manganese alloyed in this wire. The higher contains of silicon and manganese increase the yield stress and tensile strength of weld metal. The high silicon content promotes a low sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low alloyed construction steels with tensile strength below 640N/mm2 like boiler plate, fine–grained steels, pipe steels, shipbuilding steels and cast steels.

MIG copper coated welding wire has excellent synthetic technological properties when corresponding welding flux is used. With a higher deposition efficiency, high quality and low intensity of labor. Wire diameter: 2.0mm, 2.5mm, 3.2mm, 4.0mm, 5.0mm.


COST ESTIMATION


Plant Capacity            10 MT/Day       
Land & Building       Rented         
Plant & Machinery                      Rs. 1.55 Cr     
Working Capital for 2 Months     Rs. 3.36 Cr
Total Capital Investment              Rs. 5.34 Cr
Rate of Return            53%                   
Break Even Point             54%            



 INTRODUCTION    
OTHER TECHNICAL SPECIFICATIONS    
WIRE COMPOSITION:    
BENEFITS OF MIG WELDING WIRE    
FEATURE    
PROPERTIES    
1. CONSISTENT FEEDING    
2. HIGH WELDING SPEED    
3. ADDITION OF DEOXIDIZERS    
4. LESSEN THE JOINT CLEANING    
5. SILICA SLAG    
6. COPPER COATING    
7. DEEP PENETRATION    
8. GOOD AESTHETIC PROPERTIES    
APPLICATIONS AND USES OF MIG WIRES    
APPLICATIONS    
B.I.S. SPECIFICATION    
GLOBAL MARKET SURVEY    
GLOBAL WELDING CONSUMABLES MARKET WILL REACH
   USD 18.1 BILLION BY 2023    
MARKET OVERVIEW OF GLOBAL WELDING WIRES    
DETAILED EXPORT DATA OF CO2 WELDING WIRE    
DETAILED IMPORT DATA OF CO2 WELDING WIRE    
PROCESS FLOW CHART    
MANUFACTURING PROCESS    
WIRE DRAWING PROCESS OVERVIEW    
(1) WIRE ROD PREPARATION    
(2) DRAWING    
DRY DRAWING OF WIRE    
WET DRAWING OF WIRE    
LUBRICATION    
THERE ARE TWO MAJOR WIRE DRAWING LUBRICANTS:    
LUBRICATION FOR MIG WELDING WIRE    
(3) ANNEALING    
PROCESS ANNEALING    
(4) COPPER COATING OF WIRE    
PROCESS    
QUALITY CONTROL    
PRODUCTS DESCRIPTION: -    
PACKING:-    
MECHANICAL PROPERTIES:-    
COIL SPECIFICATION:-    
TECHNICAL SPECIFICATION    
CHARACTERISTICS    
PACKING SPECIFICATION    
PLANT AND MACHINERY FOR MIG WIRE    
MIG WIRE PLANT CONSIST OF:    
PAY-OFFS    
STATIC VERTICAL PAY OFF    
SPOOL PAY OFF    
DRY DRAWING SINGLE BLOCK:    
THE CAPSTANS ARE DRIVEN BY HIGH CAPACITY WORM GEARS:    
WET WIRE DRAWING MACHINE:    
FINAL DIE IS ROTATING TYPE.    
HIGH SPEED COPPER COATING TANK    
PROCESS:    
ACCUMULATION CAPSTAN (BB-TYPE):    
TAKE UP (SPOOL TYPE):    
PLANT LAYOUT    
SUPPLIERS OF CO2 MIG WELDING WIRE    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF M.S WIRE ROD    
SUPPLIERS OF COPPER ANODE    
SUPPLIERS OF COPPER SULPHATE    
SUPPLIERS OF PICKLING CHEMICALS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF WIRE DRAWING MACHINE    
SUPPLIERS OF WIRE POINTING MACHINE    
SUPPLIERS OF BUTT WELDING MACHINE    
SUPPLIERS OF WIRE POLISHING MACHINE    
SUPPLIERS OF METAL TESTING MACHINE    
SUPPLIERS OF ANNEALING FURNACE    
SUPPLIERS OF PRECISION MEASURING TOOLS    
SUPPLIERS OF NDT INSPECTION EQUIPMENT    
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS    
UPPLIERS OF DG SETS    
SUPPLIERS OF EOT CRANE    
SUPPLIERS OF POWER TRANSFORMERS    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF ELECTRIC MOTOR    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)    
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS    
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS    
SUPPLIERS OF AIR COMPRESSORS    
SUPPLIERS OF PLATFORM WEIGHING MACHINE    
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS    
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF SHOT BLASTING MACHINE    
SUPPLIERS OF JIGS AND FIXTURE    
CHINA SUPPLIERS OF CO2 MIG WIRE PLANT    
SUPPLIERS CO2 MIG WELDING WIRE IN SAUDI ARABIA    



APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)