Detailed Project Report on mineral wool (stone wool)
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MINERAL WOOL (STONE WOOL)
[CODE NO.3269]
Mineral wool is described as insulation material made of wool of glass and stone wool. It is applicable from the cellar up to the roof in a new building or at the renovation of old buildings.
Mineral wool often is defined as any fibrous glassy substance made from minerals (typically natural rock materials such as basalt or diabase) or mineral products such as slag and glass Mineral wool has a unique range of properties combining high thermal resistance with long-term stability.
Mineral wool can be divided into two main categories: glass wool and the stone/slag wool. The products are used in essentially the same applications and differ mainly in the raw materials and melting methods following the melting stage, the processes and environmental issues are essentially identical.
COST ESTIMATION
Plant Capacity : 93.33 Tons/day
land & Building (50000 Sq.Mtr) : Rs. 19.99 Cr
Plant & Machinery : Rs. 118.00 Cr
Working Capital for 2 Months : Rs. 12.54 Cr
Total Capital Investment : Rs. 156.00 Cr
Rate of Return : 24%
Break Even Point : 62%
INTRODUCTION
GLASS WOOL
STONE WOOL
PROPERTIES
ADVANTAGES
USES AND APPLICATION
MINERAL WOOL APPLICATIONS
TYPICAL SOUND LEVELS
INDUSTRIAL APPLICATIONS
B.I.S. SPECIFICATION
MARKET POSITION
MINERAL WOOL MARKET WILL REACH $15 BILLION IN 2022
ANALYSIS OF EXPORT OF STONE WOOL
ANALYSIS OF IMPORT OF: ROCKWOOL
EXPORT OF STONE WOOL
DETAILED EXPORT DATA OF STONE WOOL
MANUFACTURERS/SUPPLIERS FOR MINERAL WOOL
MANUFACTURING PROCESS
MANUFACTURING PROCESS OF GLASS WOOL
FABRISATION PROCESS
MANUFACTURING PROCESS OF STONE WOOL
TECHNOLOGY
BLOWING PROCESS
MELTING AND BLOWING TEMP
PROCESS FLOW CHART
PLANT LAYOUT
COMPLETE PLANT FOR MINERAL WOOL
SUPPLIERS OF PLANT AND MACHINRIES
EOT CRANES
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
MATERIAL HANDLING EQUIPMENTS
AIR COMPRESSURE
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
PLATEFORM WEIGHING MACHINE
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
SUPPLIERS OF RAW MATERIALS
BASALT FIBRE
DOLOMITE POWDER
BLAST FURNACE SLAG
PHENOL FORMALDEHIDE
MINERAL OIL
COKE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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