Detailed Project Report on mini sugar plant

MINI SUGAR PLANT
CAP: 40,000 TON/YEAR (2000 TCD)
[CODE NO. 2090]


Sugar is a universal sweetening agent and sugar - cane is the primary age - old source of it. Sugar cane is a very important  industrial  crop, accounting for about  60%  of  sugar production in the world.

 From the times immemorial the word "sugar" is being used variously  to express delight as well as distrust  sarcastically. Sugar has  been used in human diet  through the functions of pancreas, depending  on the quantity of sugar consumed. It is must for human diet when taken directly or indirectly through various carbohydrate containing food stuffs.

Sugar  as  sucrose  is important for  energy  and  metabolic activities.


When  sugar  was prepared from sugar cane in  the  beginning cannot be definitely stated, but brown sugar or gur (Jaggery) was the  first  known form of sugar manufactured from sugar  cane  as well  as from wild date palm (phonnix sulvestris),  palmyra  palm (Borassus  Flapellifar),  toddy palm (Caryota  urens)  and  other palms contains 12-14% sugar in their sap tapped for the purposes.


The  main raw material for sugar production, i.e.  sugarcane grows widely and efforts are constantly being made to bring  more area under cultivation.  The process chemicals required are  also available.   Sugarcane  is  grown in  tropical  and  sub-tropical countries.  Another sugar yielding material, the best is grown in temperate regions.  The best is an important raw material in many European Countries.  Of the total sugar production in the  world, cane  sugar  constitutes nearly 55 per cent.  Two  third  of  the total  cane  sugar  comes from  Cuba,  Brazil  India,  Australia, Mexico,  China, Phillipines and U.S.A., South Africa,  Argentina, Mauritius and Egypt are also important cane producers.


World   sugar   markets  are  largely  controlled   by   the International  sugar  Agreement,  which  has  been   periodically ratified  since  1931  by more that 40  countries.    Quotas  are assigned  to exporting countries and adjusted from time  to  time depending on the price of sugar.

The sugar industry in India is second largest, next only  to textiles.   It  has  an investment of  Rs.  1500  crores  employs 3,00,000  people, besides the industry provides sustenance to  25 million cultivators.  The contribution of industry to the  public exchequer by way of excise, cess and taxes, is substantial.  Also it is an important foreign exchange earner to the country.


COST ESTIMATION

Plant Capacity                                                MINI SUGAR PLANT
Land & Building (16000 Sq.Mr)                   Rs. 8.45 Cr
Plant & Machinery                                           Rs.90.00 Cr
W.C. for 2 Months                                            Rs. 21.74 Cr
Total Capital Investment                                Rs.  123.94 Cr
Rate of Return                                                 10%
Break Even Point                                             73%


INTRODUCTION    
PROPERTIES    
PROPERTIES OF SUGARS    
USES    
PRODUCT USES & APPLICATIONS    
RAW MATERIALS & OTHER SPECIFICATIONS    
QUALITY CONTROL AND SPECIFICATIONS    
INDIAN STANDARD REQUIREMENTS FOR DIFFERENT KINDS OF SUGAR    
Global overview of sugar industries    
Market survey    
World sugar consumption    
Manufacturing Process followed in Sugar Industry in India    
Sequences in sugar manufacture    
PROCESS OF MANUFACTURE    
Detailed process description is sugar manufacture    
CHANCES OF LOSSES IN DIFFERENT SECTION    
BY-PRODUCTS OF SUGAR INDUSTRY    
BYE PRODUCTS OF THE SUGAR INDUSTRY    
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET