Detailed Project Report on mini sugar plant

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MINI SUGAR PLANT

[CODE NO.3819]

Sugar is a universal sweetening agent and sugar - cane is the primary age - old source of it. Sugar cane is a very important industrial crop, accounting for about 60% of sugar production in the world.

From the times immemorial the word "sugar" is being used variously to express delight as well as distrust sarcastically. Sugar has been used in human diet through the functions of pancreas, depending on the quantity of sugar consumed. It is must for human diet when taken directly or indirectly through various carbohydrate containing food stuffs.

Sugar as sucrose is important for energy and metabolic activities.

When sugar was prepared from sugar cane in the beginning cannot be definitely stated, but brown sugar or gur (Jaggery) was the first known form of sugar manufactured from sugar cane as well as from wild date palm (phonnix sulvestris), palmyra palm (Borassus Flapellifar), toddy palm (Caryota urens) and other palms contains 12-14% sugar in their sap tapped for the purposes.

The main raw material for sugar production, i.e. sugarcane grows widely and efforts are constantly being made to bring more area under cultivation. The process chemicals required are also available. Sugarcane is grown in tropical and sub-tropical countries. Another sugar yielding material, the best is grown in temperate regions. The best is an important raw material in many European Countries. Of the total sugar production in the world, cane sugar constitutes nearly 55 per cent. Two third of the total cane sugar comes from Cuba, Brazil India, Australia, Mexico, China, Phillipines and U.S.A., South Africa, Argentina, Mauritius and Egypt are also important cane producers.

World sugar markets are largely controlled by the International sugar Agreement, which has been periodically ratified since 1931 by more than 40 countries. Quotas are assigned to exporting countries and adjusted from time to time depending on the price of sugar.

The sugar industry in India is second largest, next only to textiles. It has an investment of Rs. 1500 crores employs 3,00,000 people, besides the industry provides sustenance to 25 million cultivators. The contribution of industry to the public exchequer by way of excise, cess and taxes, is substantial. Also it is an important foreign exchange earner to the country.

COST ESTIMATION

Plant Capacity 9600 Ton/Annum

Land & Building (6000 sq.mt.) Rs. 4.30 Cr

Plant & Machinery Rs. 17 Cr

Working Capital for 2 Months Rs. 4.41 Cr

Total Capital Investment Rs. 26.91Cr

Rate of Return 42%

Break Even Point 43%

INTRODUCTION

PROPERTIES

RAW SUGAR

CUBE SUGAR

ICING SUGAR

LIQUID SUGAR

PROPERTIES OF SUGARS

UTILISATION OF BY-PRODUCTS

ALCOHOL AND ITS USES

BAGASSE AS RAW MATERIAL FOR PAPER AND BOARDS:

USES

PRODUCT USES & APPLICATIONS

RAW MATERIALS & OTHER SPECIFICATIONS

THE RAW MATERIALS ARE DESCRIBED HERE

SUGARCANE

LIME STONE

COKE

SULPHUR

SUPERPHOSPHATE

SODIUM HYDROSULPHITE

FLOCUULENTS

FILTER CLOTH

GUNNY BAGS

QUALITY CONTROL AND SPECIFICATIONS

INDIAN STANDARD REQUIREMENTS FOR DIFFERENT KINDS OF SUGAR

MARKET OVERVIEW OF INDIAN SUGAR INDUSTRY

GLOBAL OVERVIEW OF SUGAR INDUSTRIES

STEPS INVOLVED IN MANUFACTURING CANE SUGAR

STEP # 1. EXTRACTION OF THE JUICE:

STEP # 2. CLARIFICATION OF JUICE:

THERE ARE TWO MAIN PROCESSES FOR CLARIFICATION OF JUICE:

(I) SULPHITATION:

(II) CARBONATION:

(A) DEFECATION:

(B) CARBONATION OR SULPHITATION:

STEP # 3. CONCENTRATION AND CRYSTALLIZATION:

STEP # 4. SEPARATION OF CRYSTALS:

STEP # 5. REFINING OF SUGAR:

STEP # 6. RECOVERY OF SUGAR MOLASSES:

MANUFACTURING PROCESS FOLLOWED IN SUGAR INDUSTRY IN INDIA

SEQUENCES IN SUGAR MANUFACTURE

MILLING:

CLARIFICATION:

EVAPORATION:

CRYSTALLIZATION:

SEPARATION:

REFINEMENT:

DRYING:

PACKING:

PROCESS OF MANUFACTURE

JUICE EXTRACTION

CLARIFICATION

EVAPORATION

CRYSTALLIZATION

CENTRIFUGATION

DRYING

DRYING OF SUGAR

DRYING OF SUGARS AND THEIR IMPORTANCE ON KEEPING QUALITY

DETAILED PROCESS DESCRIPTION IS SUGAR MANUFACTURE

PROCESS DESCRIPTION

CANE SUGAR PRODUCTION -

REFINED SUGAR PRODUCTION -

CHANCES OF LOSSES IN DIFFERENT SECTION

BY-PRODUCTS OF SUGAR INDUSTRY

BAGASSE

MOLASSES

FILTER CAKE

SUGARCANE WAX

BYE PRODUCTS OF THE SUGAR INDUSTRY

BAGASSE

CHEMICALS

MOLASSES

ALCOHOL BY PRODUCTS AND DERIVATIVES :

SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS

QUICK LIME

SODA ASH

CASTOR OIL

HYDROCHLORIC ACID

SULPHURIC ACID

SODIUM HYDROSULPHITE

SUPER PHOSPHATE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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