Detailed Project Report on ms pipe and tube
Detailed Project Report on ms pipe and tube
₹ 0 INR
Why Choose Us
- More than 40 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How we work
- 24/5 Research Support
Get your quesries resolved from an industry expert. Ask your queries before report or book purchase. - Custom Research Service
Speak to the our consultant to design an exclusive study to serve your research needs. - Quality Assurance
All reports are prepared by highly qualified consultants & verified by a panel of experts. - Information Security
Your personal & confidential information is safe & secure.
MS PIPE AND TUBE
[CODE NO.4077]
Electric resistance welded (ERW) pipe is manufactured by cold-forming a sheet of steel into a cylindrical shape. Current is then passed between the two edges of the steel to heat the steel to a point at which the edges are forced together to form a bond without the use of welding filler material. Initially this manufacturing process used low frequency A.C. current to heat the edges. This low frequency process was used from the 1920’s until 1970. In 1970, the low frequency process was superseded by a high frequency ERW process which produced a higher quality weld.
Over time, the welds of low frequency ERW pipe was found to be susceptible to selective seam corrosion, hook cracks, and inadequate bonding of the seams, so low frequency ERW is no longer used to manufacture pipe. The high frequency process is still being used to manufacture pipe for use in new pipeline construction
ERW steel pipes & tubes find widespread usage across industries and fields. In addition to various engineering industries, they are used for water, oil and gas distribution, line pipes, fencing, scaffolding, etc. They are also used for agricultural purposes, drinking water supply, and thermal power, for hand pumps for deep boring wells and also as protection for cables (telecom), among others. Depending on the requirement of the end user industry, ERW steel pipes & tubes are available in various wall thicknesses, diameters, and qualities. The different types include line precision pipes, tubular poles, electric poles, lightweight galvanised pipes for sprinkler irrigation, among others. The industry has sufficient capacity to manufacture the different types of pipes & tubes.
High performance ERW steel pipes & tubes possess high strength, toughness and are corrosion resistant. In the manufacturing process of ERW steel pipes & tubes, the edges to be welded are mechanically pressed together and electric resistance or electric induction is used to generate the heat required for welding. With the adoption of better welding technology, ERW pipes & tubes are now widely used in the oil & gas sector. A number of ERW steel pipes & tubes production units are in the SSI sector. Higher demand from the oil & gas industry, infrastructure and automobile industries has led to a healthy increase in production of ERW steel pipes.
IMPLEMENTATION OF SCHEDULE OF ACTIVITY OF PROJECT
The major activities in the implementation of the project has been listed and the average time for implementation of the project is estimated at 12 months:
COST ESTIMATION
Plant Capacity 60 MT/Day
Land & Building (1672.24 sq.mt.) Rs. 2.07 Cr
Plant & Machinery Rs. 10.85 Cr
Working Capital for 2 Months Rs. 14.31 Cr
Total Capital Investment Rs. 27.76 Cr
Rate of Return 35%
Break Even Point 45%
INTRODUCTION
IMPLEMENTATION OF SCHEDULE OF ACTIVITY OF PROJECT
TYPES OF ERW PIPE
(1) LOW-FREQUENCY-WELDED ERW (LF-ERW) PIPE
(2) HIGH-FREQUENCY-WELDED ERW (HF-ERW) PIPE
(3) DIRECT-CURRENT-WELDED ERW (DC-ERW) PIPE
PHYSICAL PROPERTIES OF PIPING MATERIALS
MALLEABILITY
DUCTILITY
BRITTLENESS
ELASTICITY
CONDUCTIVITY
CHEMICAL RESISTANCE/RESISTANCE TO CORROSION
PROPERTIES
ADVANTAGES OF ERW PIPE
USES AND APPLICATION
USES
APPLICATION
BENEFITS OF MSME REGISTRATION
1. COLLATERAL-FREE LOAN FACILITIES & PRIORITY LENDING
2. CREDIT LINKED CAPITAL SUBSIDIES FOR MSMES
3. LOW INTEREST RATE ON LOAN
4. ISO CERTIFICATION CHARGES REIMBURSEMENT
5. INCUBATION SCHEME FOR MSME
6. MARKET DEVELOPMENT ASSISTANCE SCHEME FOR MSME
7. SUBSIDY ON PATENT REGISTRATION
8. PROTECTION AGAINST DELAYED PAYMENTS
9. 100% TAX EXEMPTION FOR INNOVATIVE STARTUPS
10. CONCESSIONS ON ELECTRICITY BILLS
11. TENDER PREFERENCE TO MSME
12. PRIME MINISTER EMPLOYMENT GENERATION PROGRAMME
FOR MSMES
LABOUR LAWS APPLICABLE FOR MSMES
ENVIRONMENTAL LAWS COMPLIANCES FOR MSMES
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PROCESS FLOW CHART FOR HOT DIP GALVANISING
MANUFACTURING PROCESS
1. UNCOILED, LEVELED AND WELDING OF STRIP
2. STRIPPING
3. LOOPING
4. EDGE TRIMMING
5. FORMING
6. WELDING
7. BEAD TRIMMING
8. SIZING
9. CUTTING
10. NORMALISING
11. END FACING AND BEVELLING
12. TESTING
ULTRASONIC TESTING
EDDY-CURRENT TESTING
HYDROSTATIC TESTING
MAGNETIC PARTICLE TESTING
RADIOGRAPHIC (X-RAY) TESTING
DYE-PENETRANT TEST
13. MARKING
14. HOT DIP GALVANISING PROCESS
THERE ARE TWO TYPES OF HOT DIP GALVANIZING:
(A) CONTINUOUS GALVANISING
MAIN STEPS IN CONTINIOUS GALVANISING LINE
(A) PREPARATION OF BLACK COILS
(B) CLEANING
(C) ANNEALING AND COOLING
(D) ZINC BATH MANAGEMENT AND ALLOYING REACTIONS
(E) COATING WEIGHT [MASS] CONTROL AND MEASUREMENT
(F) POST TREATMENTS
TEMPER PASSING
LEVELING
CHEMICAL TREATMENT
INSPECTION
OILING AND RECOILING
(B) BATCH GALVANISING
ZINC BATH COMPOSITION FOR BATCH PROCESS
PART THICKNESS
STEPS IN GALVANISING
(A) PREPARATION
CAUSTIC CLEANING –
PICKLING –
FLUXING –
DRYING –
(B) GALVANISING
(C) POST TREATMENT
SOURCES OF WASTE
WASTE MANAGEMENT IN GALVANISING PROCESS
TYPES OF WASTE
I) ACID WASTE
II) FLUX WASTE
III) DROSS
IV) ASH
V) BAG FILTER DUST
VI) GENERAL AND OTHER WASTES
LIMIT OF POLLUTION IN HOT DIP GALVANISING PROCESS
AIR POLLUTION CONTROL MEASURES FOR ACID FUMES
PLANT AND MACHINERY
(1) UNCOILER
(2) LEVELER
(3) SHEAR AND WELDER
HIGH QUALITY WELDING SEAM.
1. SWITCHGEAR RECTIFYING CABINET
2. INVERTER OUTPUT CABINET
3. CONNECTING OPTICAL FIBER
4. CIRCULATION SOFT WATER COOLING SYSTEM
5. CENTRAL OPERATION CONSOLE
6. MECHANICAL ADJUSTMENT DEVICE
(4) ACCUMULATOR
ACCUMULATOR
THE HORIZONTAL SPIRAL ACCUMULATOR FOR WELDED PIPE LINE
(5) FORMING AND SIZING SECTION
FORMING AND SIZING MILL
MATURE TECHNOLOGY FOR ROLLER COMPATIBILITY
OPTIMIZED FORMING
EDGE BENDING
W-FORMING ON FIRST STAND
(6) HF SOLID STATE WELDER
HIGH QUALITY WELDING SEAM.
1. SWITCHGEAR RECTIFYING CABINET
2. INVERTER OUTPUT CABINET
3. CONNECTING OPTICAL FIBER
4. CIRCULATION SOFT WATER COOLING SYSTEM
5. CENTRAL OPERATION CONSOLE
6. MECHANICAL ADJUSTMENT DEVICE
(6) ANNEALING FURNACE
(7) FLYING SAW
FLYING SAW
FLYING SAW ALL DIGITAL CONTROL SYSTEM
(8) FACING AND BEVELING MACHINE
(10) STRAIGHTNER MACHINE
(11) THREADING MACHINE
THREADING MACHINE FEATURES:
(12) HYDRAULIC TESTING MACHINE
1) FOR ERW TUBE AND SEAMLESS TUBE
2) FOR LARGER DIAMETER PIPE (HSAW AND LSAW PIPES)
MARKET POSITION
LEADING VENDORS IN THE MARKET ARE –
SEGMENTATION BY END-USER AND ANALYSIS OF THE GALVANIZED
STEEL TUBES MARKET
SUPPLIERS OF M.S PIPE AND TUBE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S STRIP COILS
SUPPLIERS OF PACKING MATERIALS
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF RESSISTANCE WELDING ELECTRODE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ERW PIPE AND TUBE PLANT
SUPPLIERS OF HIGH FREQUENCY INDUCTION WELDER
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
How to Make Project Report?
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
Detailed Project Report (DPR) gives you access to decisive data such as:
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
Overview of key market forces propelling and restraining market growth:
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
Need Customized Project Report?
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team
About Engineers India Research Institute:
EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Approach
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
- We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report
Why buy EIRI reports?
- Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and most recent business sector patterns in the business
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
- Report gives investigation and top to bottom money related correlation of real players/competitors
- The report gives gauges of key parameters which foresees the business execution
Tags: Good business ideas,
Website business ideas,
Health care business,
Online business business plan
25 Dec
0
12 Aug
0
