Detailed Project Report on noble alloys manufacturing (ferro vanadium, ferro molybdenum, ferro titanium, vanadium pentoxide, ammonium meta vanadate and ferro boron)

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NOBLE ALLOYS MANUFACTURING (FERRO VANADIUM, FERRO MOLYBDENUM, FERRO TITANIUM, VANADIUM PENTOXIDE, AMMONIUM META VANADATE AND FERRO BORON) [3529]

(A) FERRO VANADIUM: Ferro Vanadium is an alloy which is formed by combining iron and vanadium with a vanadium content range of 35%-85%. Ferro Vanadium is a universal hardener, strengthener and anti-corrosive additive for steels like high-strength low-alloy (HSLA) steel, tool steels, as well as other ferrous-based products. Ferro Vanadium was first used in the production of the Ford Model T and is still used in the automobile industry today. PROPERTIES OF FERRO VANADIUM: Ferro Vanadium, as an additive to the production process of ferrous metals, will impart several desirable properties upon the resulting new compound. One of the primary benefits of adding Ferro Vanadium to an alloy is its stability against alkalis as well as sulphuric and hydrochloric acids. Additionally, the adding of Ferro Vanadium to an alloy can result in a steel product less susceptible to corrosion of any type. Ferro Vanadium is also used to reduce weight while simultaneously increasing the tensile strength of the material. Vanadium imparts hardness, tensile strength and machining qualities. Vanadium steels are used for general engineering purposes. Addition of small quantities of vanadium (0.1%-0. 25%) imparts excellent welding characteristics, while a large amount (1%-5%) of vanadium with Chromium and Tungsten in steel is used to make high speed tools noted for hardness retention over a moderate temperature range. Vanadium steels are used in high-pressure boilers, locomotive parts, gears and turbines.

COST ESTIMATION

Plant Capacity                                        9 MT/Day
Land & Building (7000 sq.mt)             Rs. 4.96 Cr
Plant & Machinery                                  Rs. 2.01 Cr
Working Capital for 2 Months             Rs. 16.39 Cr
Total Capital Investment                     Rs. 23.63 Cr
Rate of Return                                      85%
Break Even Point                                 24%

INTRODUCTION
(A) FERRO VANADIUM
PROPERTIES OF FERRO VANADIUM
CHEMICAL COMPOSITION
STANDARD MATERIAL
STANDARD SPECIFICATION OF FERRO VANADIUM
USES AND APPLICATION OF VANADIUM
WIDELY USED INDUSTRIES
REQUIREMENT IN STEELS
(B) FERRO MOLYBDENUM
CHEMICAL COMPOSITION
STANDARD SPECIFICATIONS OF FERRO MOLYBDENUM
PHYSICAL PROPERTIES
USES AND APPLICATION OF FERRO MOLYBDENUM
SPECIALITY OF FERRO MOLYBDENUM
REQUIREMENT IN STEELS
(C) FERRO TITANIUM
CHEMICAL COMPOSITION
PHYSICAL PROPERTIES
USES AND APPLICATION OF FERRO TITANIUM
THE FOLLOWING ARE THE LIST OF APPLICATIONS OF FERROTITANIUM:
(D) FERRO BORON
CHEMICAL COMPOSITION
PHYSICAL PROPERTIES
USES AND APPLICATION OF FERRO BORON
THE USES OF FERRO BORON INCLUDE:
THE FOLLOWING ARE THE COMMON APPLICATION AREAS OF FERROBORON:
(D) VANADIUM PENTOXIDE
CHEMICAL PROPERTIES
REDUCTION TO LOWER OXIDES
ACID-BASE REACTIONS
SPECIFICATIONS OF UNFUSED VANADIUM PENTOXIDE
USES AND APPLICATION
(1) FERROVANADIUM PRODUCTION
(2) SULFURIC ACID PRODUCTION
(3) OTHER OXIDATIONS
(4) OTHER APPLICATIONS
(E) AMMONIUM META VANDATE
PHYSICAL AND CHEMICAL PROPERTIES
USES AND APPLICATION OF AMMONIUM METAVANADATE
THE PRIMARY APPLICATION OF AMMONIUM METAVANADATE
AMMONIUM METAVANADATE FOR MANDOLIN REAGENT
USES
B.I.S. SPECIFICATION
PROCESS FLOW CHART
(A) FOR VANADIUM PENTOXIDE (V2O5) AND AMMONIUM META
     VANADATE (NH4VO3)
(B) FOR FEERO VANADIUM
(C) FOR FEERO MOLYBDINUM
(D) FOR FEERO TITANIUM
(E) FOR FEERO BORON
MANUFACTURING PROCESS
(A) FOR VANADIUM PENTOXIDE (V2O5) AND AMMONIUM META
     VANDATE (NH4VO3)
THE MAIN STEPS ARE GIVEN BELOW
(1) CONCENTRATION
(2) ROASTING
(3) LEACHING
(4) PRECIPITATION AND CALCINATIONS
AMMONIUM METAVANADATE PRECIPITATION:
(5) DE-AMMONIATION AND FUSION
(6) FLAKING
(B) FOR FERRO VANADIUM
RAW MATERIALS
PROCESS
POST-PRODUCTION OPERATIONS
(3) FOR FERRO MOLYBDINUM
RAW MATERIALS
METALLO-THERMIC PRODUCTION OF FERRO-MOLYBDENUM
(4) FOR FERRO TITANIUM
(5) FOR FERRO BORON
MARKET SURVEY
INDUSTRY, PRODUCTION, DEVELOPMENT AND CONSUMPTION
BULK FERRO-ALLOYS
FERRO-MANGANESE/SILICO-MANGANESE
FERRRO-CHROME/CHARGE-CHROME
FERRO-SILICON
NOBLE FERRO-ALLOYS
FERRO-NICKEL
FERRO-MOLYBDENUM
FERRO-TUNGSTEN
FERRO-VANADIUM
ENVIRONMENTAL ASPECTS AND FUTURE SCOPE
WORLD REVIEW
FOREIGN TRADE
EXPORTS
IMPORTS
FUTURE OUTLOOK
ROLE OF FERRO ALLOYS
DEMAND DRIVERS OF FERRO ALLOYS
TYPES OF FERRO ALLOYS
FERRO ALLOYS AS DE-OXIDANT FOR STEELMAKING
GROWTH OF THE FERROALLOY INDUSTRY IN INDIA:
7. MAJOR PRODUCERS OF FERRO ALLOYS IN INDIA
8. NEW PROJECTS & EXPANSIONS
9. CAPACITY
10. PRODUCTION OF FERRO ALLOYS IN INDIA: 2007-08 TO 2010-11.
11. EXPORTS OF FERRO ALLOYS FROM INDIA
12. IMPORTS OF FERRO ALLOYS BY INDIA
13. RAW MATERIALS FORBULK FERRO ALLOYS
MANGANESE ORE
CHROMIUM ORE OR CHROMITE
USEFULNESS OF CHROMIUM ORE
14. CONTRIBUTION OF FERRO ALLOY INDUSTRY TO INDIA'S ECONOMY
FOREIGN EXCHANGE EARNER
EARNINGS OF FERRO ALLOY INDUSTRY PLOUGHED BACK TO SOCIETY.
ELECTRICITY GENERATION
HELPED INDUSTRIALIZATION OF MANY SATES.
EMPLOYMENT TO THE PEOPLE.
15. MAJOR RECOMMENDATIONS OF IFAPA FOR DEVELOPMENT
OF THE INDIAN FERRO ALLOY INDUSTRY
THE GOVERNMENT SHOULD DEVISE A MECHANISM FORMAKING
FUNDS AVAILABLE
LIST OF BUYERS OF FERRO ALLOYS
MANUFACTURERS/SUPPLIERS OF FERRO ALLOYS   110
SUPPLIERS OF VANADIUM PENTOXIDE
SUPPLIERS OF AMMONIUM META VANDATE
SUPPLIERS OF RAW MATERIALS
CONCENTRATE TITANI FERROUS MAGNETITE POWDER ORE
SUPPLIERS OF SODIUM CARBONATE POWDER
SODIUM SULPHATE POWDER
SUPPLIERS OF MAGNESIUM SULPHATE
SUPPLIERS OF ALUMINIUM SULPHATE POWDER
IRON POWDER
ALUMINIUM POWDER
LIME POWDER
SUPPLIERS OF MAGNESITE POWDER
COKE POWDER
SUPPLIERS OF MOLY BDINUM TRIOXIDE POWDER
SUPPLIERS OF TITANIUM OXIDE (ROUTILE AND ELMENTITE) POWDER
SUPPLIERS OF BORIC OXSIDE AND BORIC ACID POWDER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COMPLETE FERRO ALLOY MAKING PLANT
ROTARY KILNS
SUPPLIERS OF ELECTRIC ARC FURNACE
METAL TESTING MACHINE
PRECISION MEASURING TOOLS
NDT INSPECTION EQUIPMENT
ELECTRICAL MEASURING INSTRUMENTS
ELECTRICAL MEASURING INSTRUMENTS
EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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