Detailed Project Report on npks mix fertilizer

NPKS MIX FERTILIZER
[CODE NO.3709]


Straight fertilizers such as Calcium Ammonium Nitrate (CAN), Ammonium Nitrate (AN), Ammonium Sulphate (AS), Urea, Single Superphosphate (SSP), Triple Superphosphate (TSP), Potash (Potassium Chloride) (MOP) and combined types such as Mono-Ammonium Phosphate (MAP), Di-Ammonium Phosphate (DAP) are well-defined products made using well-defined processes.

Compound or complex fertilisers such as NPK/NPKS, are more difficult to define as there is an infinite number of N/P/K-ratios and the processes applied in their production are numerous.

COST ESTIMATION


Plant Capacity          500 MT/Day  
Land & Building (3 Acres)      Rs. 4.52 Cr    
Plant & Machinery                        Rs. 12.60 Cr
Working Capital for 2 Months       Rs. 63.80 Cr
Total Capital Investment              Rs. 81.93 Cr
Rate of Return                             94%
Break Even Point                         25%


 INTRODUCTION    
REQUIREMENTS OF DIFFERENT FERTILISERS FOR DIFFERENT CROPS    
HOW MUCH FERTILIZER TO APPLY:    
CONVERSION FACTORS DETERMINING QUANTITIES OF FERTILIZERS    
NPK MIXED FERTILIZER AND THEIR GRADE    
B.I.S. SPECIFICATION    
PROPERTIES AND STORAGE OF NPK/NPKS FERTILIZER    
HANDLING, STORAGE AND PACKING:    
PARTICLE SIZE:    
RAW MATERIALS AND THEIR SOURCES    
GRADE OF NPKS MIX    
OVERVIEW OF FERTILIZER INDUSTRY IN BANGLADESH    
FERTILIZER DEMAND, PRODUCTION, AND STORAGE CAPACITY IN BANGLADESH    
FERTILIZER CONSUMPTION IN BANGLADESH    
FERTILIZER IMPORT IN BANGLADESH    
CHALLENGES AND PROSPECT OF FERTILIZER USES IN BANGLADESH    
PROSPECT OF PROMOTING ORGANIC FERTILIZER IN BANGLADESH    
CHALLENGES OF PROMOTING ORGANIC FERTILIZER IN BANGLADESH    
CONCLUSION AND RECOMMENDATION    
GLOBAL MARKET POSITION OF FERTILIZER    
NPKS: THE NEW MARKET DRIVER    
THE MAIN PRODUCTION ROUTES FOR COMPOUND NPKS ARE    
COMPOUND FERTILIZER CAPACITY, BY PRODUCTION ROUTE    
COMPOUND FERTILIZER CAPACITY, BY REGION    
GROWTH OF WORLD TRADE IN COMPOUND FERTILIZERS BETWEEN
   2000 & 2014    
GLOBAL FERTILIZER DEMAND FORECAST TO REMAIN SLIGHTLY BELOW
   200 MT BY 2021/22    
FERTILIZER SUPPLY    
MARKET CONDITIONS FURTHER DETERIORATED IN 2016, DRIVEN BY ABUNDANT SUPPLY AND RELATIVELY SOFT DEMAND GROWTH    
MODEST GROWTH RATE OF FERTILIZER NUTRIENT DEMAND UP TO 2021    
LARGE CAPACITY EXPANSIONS IN 2017-2021    
NITROGEN OUTLOOK    
RISING NITROGEN DEMAND WILL PRESENT OPPORTUNITIES FOR
   EXPORTS TO LATIN AMERICA AND SOUTH ASIA    
SUPPLY/DEMAND IMBALANCE ACCELERATING IN 2017-2019    
NEW UREA CAPACITY RISING IN THE SHORT TERM, BUT LITTLE
   GROWTH AFTER 2019    
AN INCREASING IMBALANCE IN THE SHORT TERM    
PHOSPHATE OUTLOOK    
LARGE SUPPLY OF PHOSPHATE ROCK EMERGING, MOSTLY
   FOR LOCAL USES    
GROWING GLOBAL PHOSPHORIC ACID AND PROCESSED PHOSPHATES CAPACITY, WITH LARGE INCREASES IN TWO COUNTRIES IN PARTICULAR    
POTASH OUTLOOK    
LARGE CAPACITY PROJECTS TO ADD 17 MT OF MOP CAPACITY
   BETWEEN 2017 AND 2021    
NORTH AMERICA AND EECA TO ACCOUNT FOR 97% OF WORLD    INCREMENTAL POTASH SUPPLY    
MODERATE POTASH DEMAND GROWTH, LEADING TO RISING TRADE
   VOLUMES AMID LARGER SURPLUSES    
PRESENT MANUFACTURE OF NPKS FERTILIZER    
PROCESS OUTLINE FOR NPKS MIX FERTILIZER    
PROCESS FOR MANUFACTURING NPKS MIXED FERTILIZER    
STEAM/WATER GRANULATION    
CHEMICAL GRANULATION    
DROP FORMATION (PRILLING)    
COMPACTION GRANULATION    
DETAILS OF PRODUCTION PROCESSES    
THREE DIFFERENT PROCESSES ARE DESCRIBED:-    
GRANULATION WITH A PIPE REACTOR SYSTEM    
GRANULATION AND DRYING SECTION    
SCREENING, CRUSHING, COOLING AND COATING    
GAS SCRUBBING AND DUST REMOVAL    
DRUM GRANULATION WITH AMMONIATION    
GRANULATION AND DRYING    
SCREENING, CRUSHING, COOLING AND COATING    
GAS SCRUBBING AND DUST REMOVAL    
MIXED ACID PROCESS WITH PHOSPHATE ROCK DIGESTION    
PHOSPHATE ROCK DIGESTION AND AMMONIATION    
GRANULATION, DRYING, SCREENING, CRUSHING, COOLING AND COATING    
GAS SCRUBBING AND DUST REMOVAL    
REACTOR GASES    
DRYING GASES    
COOLING GASES    
GENERAL DE-DUSTING    
DESCRIPTION OF STORAGE AND TRANSFER EQUIPMENT    
SOLID RAW MATERIALS    
SHIP UNLOADING    
UNLOADING OF RAIL WAGGONS OR LORRIES    
CONVEYORS    
STORAGE    
PRODUCTS    
CONVEYORS    
BULK STORAGE    
SCREENING    
BULK DELIVERY    
BAGGING    
ENVIRONMENTAL GUIDELINES AND COMPLIANCE FOR MIXED
   FERTILIZER PLENTS    
WASTE CHARACTERISTICS    
AIR EMISSIONS    
LIQUID EFFLUENTS    
SOLID WASTES    
POLLUTION PREVENTION AND CONTROL    
TREATMENT TECHNOLOGIES    
AIR EMISSIONS    
LIQUID EFFLUENTS    
EMISSION GUIDELINES    
AIR EMISSIONS    
AIR EMISSIONS FROM MIXED FERTILIZER PLANTS    
LIQUID EFFLUENTS    
EFFLUENTS FROM MIXED FERTILIZER PLANTS    
SLURRY GRANULATION PROCESS    
MANUFACTURING PROCESS    
GRANULATION    
DRYING    
SIEVING    
PRODUCT COOLING    
CYCLONES AND SCRUBBING    
FUMES SCRUBBING SYSTEM    
DRYER SCRUBBING SYSTEM    
DEDUSTING SCRUBBER SYSTEM    
PROCESS FLOW DIAGRAM    
EMISSION AND POLLUTION CONTROL IN NPK FERTILIZER PLANT    
THERE ARE TWO PROCESSES WHICH MAY CREATE POLLUTION :    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
PROCESS/TECHNOLOGY OF NPKS FERTILIZER     
HANDLING STORAGE AND PACKING     
ENVIRONMENTAL ASPECT IN NPKS FERTILIZER PLANT     
POLLUTION CONTROL     
GUIDE FOR MIXING     
RAW MATERIAL REQUIREMENTS     
NPKS GRADE: 12 : 15 : 20 : 6      
NPKS GRADE : 10 : 24 : 17 : 6       
NPKS GRADE : 12 : 16 : 22 : 6 : 5       
RAW MATERIAL PROJECTION      
UREA      
AMMONIUM SULFATE      
SINGLE SUPER PHOSPHATE      
MURIATE OF POTASH      
SUPPLIERS OF RAW MATERIALS      
SUPPLIERS OF PLANT AND MACHINERIES      
DUEL FUEL POWER PLANT     
DUEL FUEL POWER PLANT (INDIA)  

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)