Detailed Project Report on Nylon Granules from Nylon Waste

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How to Start Business

NYLON GRANULES FROM NYLON WASTE

[EIRI/EDPR/8414] J.C.: 6536XL

INTRODUCTION

Plastics are manmade wonder materials of the modern age and are foregoing ahead in popularity because of their attractive appearance and their intrinsic properties. They play an important role in the economy of all industrially advanced countries.

Nylon (C6H11NO)n is a generic name for a family of polyamide polymers Characterized by the presence of the amide group-CONH. By far the most important are Nylon 66 and Nylon 6. Except for slight difference in melting points the properties of the two forms are almost identical, though their chemical derivations are quite different. Other types are nylons 4,9,11 and 12.

There are many types of Nylons with a Specific gravity ranging from 1.04-1.17. All types burn with blue flames and yellow dips and give off a burnt wool or burnt hair odour. Nylon self-extinguishes on removal of the flame. Different types of nylons can be identified by the Fisher-John melting point test (ASTMD789). Solubility and specific gravity tests are also used to differentiate between the types of nylons. However, infrared spectroscopy in the best method for positive identifications.

Regarding moulding and Fabrication of Nylons, in general, Nylons can be injection. Moulded, extruded and blow-moulded. Nylon moulding powders are hygroscopic and should be kept sealed until required for use. Heated feed hoppers are often used since they reduce the ambient relative humidity. In general nylons have sharp melting points and low melt Viscosities and molton material is likely to ooze out from the nozzle of an injection moulding machine. Specially designed nozzles can be used to obviate this. One type depends for its sealing action on the chilling of a small plug of material within an internal restriction. When injection pressure is applied during the next cycle, the plug is ejected. Another consequence of the high fluidity of nylon is that moulds must be very well made, since the polymer flows readily into surface imperfections.

Nylon can be blow-extruded to give tubular film processing good clarity and high strength. Its high softening point and chemical inertness makes such a film of great interest for the packaging of foodstuffs or pharmaceuticals.

COST ESTIMATION

Plant Capacity 1 MT/Day

Land & Building (700 sq.mt.) Rs. 21.80 Lac

Plant & Machinery Rs. 36.50 Lac

Working Capital for 3 Months Rs. 24.87 Lac

Total Capital Investment Rs. 88.45 Lac

Rate of Return 46%

Break Even Point 44%

CONTENTS

INTRODUCTION

USES AND APPLICATION

PROPERTIES & CHARACTERISTICS

B.I.S. SPECIFICATION

MARKET SURVEY

MANUFACTURING PROCESS (BY MECHANICAL METHOD)

PROCESS FLOWSHEET (BY MECHANICAL METHOD)

MANUFACTURING PROCESS OF NYLON GRANULES FROM WASTE

PROCESS FLOWSHEET OF NYLON GRANULES FROM WASTE

ANOTHER METHOD OF MANUFACTURING PROCESS

PLANT LAYOUT

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF RAW MATERIALS

PRINCIPLES OF PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

Detailed Project Report (DPR) gives you access to decisive data such as:

Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
An array of graphics, BEP analysis of major industry segments
Detailed analyses of industry trends
A well-defined technological growth with an impact-analysis
A clear understanding of the competitive landscape and key product segments

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About Engineers India Research Institute:

EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.

Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

Our Approach

Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

Why buy EIRI reports?

Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
Offer real analysis driving variables for the business and most recent business sector patterns in the business
This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
Report gives investigation and top to bottom money related correlation of real players/competitors
The report gives gauges of key parameters which foresees the business execution

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