Detailed Project Report on Onion and Garlic Powder with Grape Dehydration (Raisins)

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ONION AND GARLIC POWDER WITH GRAPE DEHYDRATION (RAISINS)

[EIRI/EDPR/1636] (J.C.: 440XL)

INTRODUCTION

Garlic is one of the important species coming into Allium group, whose botanical name is A. Sativum.

A hardy perennial, c60 cm in height, native to Central Asia and cultivated all over India. Bulbs made up of cloves; leaves long, flat, acute, sheahing the lower half of stem; scape slender, smooth, shining, spathes long, beaked, enclosing heads bearing solid bulbils; flowers small, white, prolonged into leafy points.

Garlic Growing States:-

Garlic is grown in the following states in our countries.

Gujarat

Madhya Pradesh

Orissa

Uttar Pradesh

Rajasthan

Haryana

Bihar

Tamil Nadu

Karnataka

Punjab

Andhra Pradesh

Jammu & Kashmir

Others

Garlic Powder:-

Garlic powder as such, is more handy for culinary as well as medicinally purposes. Garlic can be economically converted into powder, using the technique developed by the central food technological, Mysore. For preparing garlic powder, hot-air drying by the through flow method is preferred, as it is more economical and time-saving.

HISTORY:-

According to the historical researches of Haffman, ginger was certainly known to and highly esteemed by the ancient greeks and Romans, who obtained the material from the Arabinan Traders, viz the red sea. It was introduced to Germany and France in 9th century and in England in the 10th century. Since the rhizome can be easily transported, in lining state to considrable distance, the plant has been introduced to many tropical and sub tropocal countries of the world.

This is now abundently grown in Jamica, Cochin and Kolkata (Malabar Coast). South India, Sierra Leone, Dune, Japan etc. of these Jamaica produces the finest grade which yields a superb aroma and a good flavour. Chinese ginger being a somewhat inferrior characteriesties can not be used for extraction of oil from its. Some manufacture now considers the ginger of Malabar Coast (i.e Cochin and Calicut) to be the best variety in the world. It has lemon like odour and flavour. The classification of Malabar ginger is not done as described earlier into scraped or unscraped, but is done as follows:

Cochin ginger rough washed and unassorted

Cochin ginger, bleached, and assorted

Calicut ginger, rough, washed and unassorted

Calicut ginger, rough, washed and assorted

COST ESTIMATION

Plant Capacity 900 Kg./Day

Land & Building (600 sq.mt.) Rs. 25.00 Lac

Plant & Machinery Rs. 30.00 Lac

Working Capital for 1 Month Rs. 22.97 Cr

Total Capital Investment Rs. 82.98 Cr

Rate of Return 34%

Break Even Point 59%

CONTENTS

INTRODUCTION

COMPOSITION & PROPERTIES

USES AND APPLICATION

B.I.S. SPECIFICATION

COMPOSITION OF DEHYDRATION ONION

MARKET POSITION

PRESENT MANUFACTURERS/EXPORTERS AND SUPPLIERS OF ONION AND GARLIC POWDER

PRESENT MANUFACTURERS/EXPORTERS AND SUPPLIERS OF ONION POWDER

PRESENT MANUFACTURERS OF GARLIC DEHYDRATED (FLAKES/POWDER)

MANUFACTURING PROCESS OF DEHYDRATED ONION AND GARLIC POWDER

OPERATING STEPS FOR ONION DEHYDRATION

PROCESS FLOW DIAGRAM OF ONION AND GARLIC POWDER

PROCESS OF GARLIC POWDER IN DETAILS

FLOW DIAGRAM FOR GARLIC FLAKES

STATES WHICH SUPPLY RAW MATERIAL (GARLIC BULB)

PROCESS OF ONION POWDER IN DETAILS

DEHYDRATION METHOD AND DEHYDRATOR

FLOW SHEET FOR ONION DEHYDRATION

PROCESS OF GRAPE DEHYDRATION

FLOW SHEET

DETAILS OF DEHYDRATED PRODUCTS

SIGNIFICANCE OF DEHYDRATION

DRYING TIME AND DRYING CONDITION OF FRUITS & VEGETABLES

PROCESS DESCRIPTION FOR DEHYDRATED FRUITS & VEGETABLES

PACKAGING AND STORAGE TECHNIQUE

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

ADDRESSES OF RAW MATERIAL SUPPLIERS

SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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