Detailed Project Report on orthopaedic implants and instruments (plates &screws)

ORTHOPAEDIC IMPLANTS AND INSTRUMENTS
(PLATES & SCREWS)
[CODE NO.3380]  


What are Orthopedic Implants?

Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to replace damaged or troubled joints. The implant surgeries are performed only by highly specialized and trained surgeons. The surgical procedures for each implant involves removal of the damaged joint and an artificial prosthesis replacement.

Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.


Why do need for Orthopedic Implants arise?

Osteoarthritis is the primary reason for orthopedic implants. Also called degenerative joint disease, Osteoarthritis causes cartilage to worn down resulting in painful bone to bone contact. Cartilage break down occurs as a result of excess body weight and/or the lack of joint movement. Your doctor will suggest implants as an option only when all non-surgical treatments have failed, including weight loss.

COST ESTIMATION

Plant  Capacity                                                        :    ORTHOPAEDIC IMPLANTS & INSTRUMENTS
land & Building (1500 Sq.Mtr)                              :    Rs. 2.25  Cr
Plant & Machinery                                                   :    Rs. 11.10 Cr
Working Capital for 2 Months                               :    Rs. 1.71  Cr
Total Capital Investment                                        :    Rs. 16.07 Cr
Rate of Return                                                         :    36%
Break Even Point                                                    :    50%


INTRODUCTION    
WHAT ARE ORTHOPEDIC IMPLANTS?    
WHY DO NEED FOR ORTHOPEDIC IMPLANTS ARISE?    
ADVANTAGES & DISADVANTAGES OF ORTHOPEDIC IMPLANTS    
TYPES OF ORTHOPEDIC IMPLANTS    
TODAY’S IMPLANTS    
MATERIALS FOR ORTHOPAEDIC IMPLANT    
METALS    
POLYMERS    
CERAMICS    
IMPLANT PROPERTIES AND TISSUE RESPONSE    
USES & APPLICATIONS    
OVERVIEW OF ORTHOPAEDIC INDUSTRY    
GLOBAL ORTHOPEDICS MARKET    
INDIAN ORTHOPEDICS MARKET–MARKET SIZE & COMPETITIVE LANDSCAPE    
MARKET COMPOSITION, STRUCTURE AND SIZING    
GROWTH IN THE JOINTS SEGMENT    
GROWTH IN THE TRAUMA-SPINE SEGMENT TRAUMA    
INCREASING LOCAL PRESENCE & STRATEGIC FOCUS OF LEADING MNCS IN INDIA
GROWTH DRIVERS    
INCREASE IN AGING POPULATION    
UNTAPPED POTENTIAL AND EXPANDING HEALTHCARE ACCESS
IMPROVEMENT IN QUALITY OF HEALTHCARE DELIVERY    
PROMOTION OF MEDICAL TOURISM    
INCREASED AVAILABILITY OF MINIMALLY INVASIVE PROCEDURES    
MARKET RESTRAINTS    
OVERALL PROCEDURE COSTS ARE OFTEN UNAFFORDABLE    
LACK OF INFRASTRUCTURE CAPACITY TO PERFORM SURGERY LIMITS ITS PENETRATION AND ADOPTION    
INTENSE COMPETITION IN THE ORTHOPEDICS MARKET    
PUBLIC HEALTHCARE SPENDING IS LOW    
MARKET SURVEY (GLOBAL)    
1) ZIMMER    
2) BIOMET    
3) DEPUY    
4) EXACTECH    
5) WALDERMAR LINK    
6) MAXX    
7) SMITH& NEPHEW    
DETAILS OF ORTHOPAEDICS MACHINING    
MACHINING ISSUES    
WORK HOLDING    
TOOLING    
MATERIALS AND MACHINING    
TRACEABILITY    
FINE SELECTION    
PRODUCTS    
MANUFACTURERS/SUPPLIERS    
SPECIFICATION FOR QUALITY STANDARD    
PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS    
7-AXIS HIGH CONTOUR MILLING:
SWISS MICROMACHINING    
AUTOMATED DEBURRING & POLISHING    
CLEAN ROOM PACKAGING    
TESTING METHOD OF ORTHOPAEDIC IMPLANT & INSTRUMENTS    
METALLURGICAL ANALYSIS OF THE MATERIALS    
MICROSTRUCTURE OF THE MODIFIED SURFACE    
PHYSICAL PROPERTIES OF THE UNTREATED SUBSTRATE SURFACE    
MECHANICAL PROPERTIES - MODIFIED SURFACE    
MECHANICAL PROPERTIES - SUBSTRATE    
BIOCOMPATABILITY    
CLINICAL DATA    
MANUFACTURING    
REPORTING    
(A). MANUFACTURING PROCESS OF ORTHOPAEDIC IMPLANTS & NSTRUMENTS
(B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE    
THE FOLLOWING OPERATIONS ARE CONNECTED:-    
(C) MANUFACATURE OF IMPLANT VIZ SCREW    
THE FOLLOWING OPERATIONS ARE CARRIED ON:-    
MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS (PLATING &  NAILING)    
THE FOLLOWING OPERATIONS ARE CONDUCTED:-    
DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING    
MACHINING ISSUES    
WORK HOLDING    
TOOLING    
MATERIALS AND MACHINING    
TRACEABILITY    
METHOD TO ENHANCED FATIGUE PROPERTIES OF ORTHOPAEDIC IMPLAN
DESIGN AND PROTOTYPING
THE DESIGN PROCESS USUALLY INVOLVES A 3D CAD MOCKUP    
MILLING    
FINISHING, INSPECTION, AND PASSIVATION    
A QUALITY TECHNICIAN ALSO GIVES THE PARTS A LOOK OVER    
PACKING AND STERILIZATION    
LIST OF ORTHOPAEDIC IMPLANTS (MADE AS PER ORDER)    
(A) NAILS:-    
(B) PLATES:-    
(C) SCREWS:-    
B. ORTHOPAEDIC INSTRUMENTS    
ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC IMPLEANTS AND INSTRUMENTS    
ADVANCES IN TECHNOLOGY AND MATERIALS    
RISING PRODUCTION COSTS    
STRATEGIES FOR KEEPING COSTS DOWN    
DESIGN PROCESS FOR IMPLANTABLE ORTHOPAEDIC MEDICAL DEVICES    
DESIGN INPUTS    
COMMERCIAL ASPECTS    
PLANNING    
REGULATORY REQUIREMENTS    
DESIGN REQUIREMENTS    
DESIGN REVIEWS    
DESIGN    
CONCEPT DESIGN    
CONCEPT DESIGN MAY INVOLVE    
DETAIL DESIGN    
DESIGN VERIFICATION    
INTRODUCTION    
FINITE ELEMENT ANALYSIS
RISK ANALYSIS    
RAPID PROTOTYPING    
SUPPLIERS OF RAW MATERIAL    
SUPPLIERS OF PLANT AND MACHINERY    
ELECTROPLATING PLANT    
BUFFING MACHINE    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET