Detailed Project Report on Orthopaedic Implants and Instruments

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ORTHOPAEDIC IMPLANTS AND INSTRUMENTS

[EIRI/EDPR/1606] J.C. 406

INTRODUCTION

Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to replace damaged or troubled joints. The implant surgeries are performed only by highly specialized and trained surgeons. The surgical procedures for each implant involves removal of the damaged joint and an artificial prosthesis replacement.

Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.

Why do need for Orthopedic Implants arise?

Osteoarthritis is the primary reason for orthopedic implants. Also called degenerative joint disease, Osteoarthritis causes cartilage to worn down resulting in painful bone to bone contact. Cartilage break down occurs as a result of excess body weight and/or the lack of joint movement. Your doctor will suggest implants as an option only when all non-surgical treatments have failed, including weight loss.

Advantages & Disadvantages of Orthopedic Implants

The major point to remember is that orthopedic implants are designed differently by different manufacturers. This means manufacturers use different theories to develop implants for each specific application. Orthopedic implants not only gives back quality of life but also helps in increasing mobility and reducing pain. Strict post-surgery recovery plan, infection, and possible malfunction are some of the disadvantages of Orthopedic Implants.

COST ESTIMATION

Plant Capacity

18000 Nos. Plates (SS)/Year

18000 Nos. Plates (Titanium)/Year

Screws (SS) 201000 Nos./Year

Screws (Titanium) 201000 Nos./Year

Land & Building (1000 sq.mt.) Rs. 3.25 Cr

Plant & Machinery Rs. 7.82 Cr

Working Capital for 3 Months Rs. 1.23 Cr

Total Capital Investment Rs. 13.07 Cr

Rate of Return 26%

Break Even Point 56%

CONTENTS

INTRODUCTION

TODAY’S IMPLANTS

MATERIALS FOR ORTHOPAEDIC IMPLANT

IMPLANT PROPERTIES AND TISSUE RESPONSE

USES & APPLICATIONS

MARKET SURVEY

MANUFACTURERS/SUPPLIERS

SPECIFICATION FOR QUALITY STANDARD

TESTING METHOD OF ORTHOPAEDIC IMPLANT & INSTRUMENTS

MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS (PLATING & NAILING)

DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING

METHOD TO ENHANCED FATIGUE PROPERTIES OF ORTHOPAEDIC IMPLANT

DESIGN AND PROTOTYPING

LIST OF ORTHOPAEDIC IMPLANTS (MADE AS PER ORDER)

ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC IMPLEANTS AND INSTRUMENTS

DESIGN PROCESS FOR IMPLANTABLE ORTHOPAEDIC MEDICAL DEVICES

DESIGN REVIEWS

DESIGN

DESIGN VERIFICATION

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIAL

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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