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Detailed Project Report on pan masala manufacturing unit

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Description
How to Start Business

PAN MASALA MANUFACTURING UNIT

[CODE NO.4061]

Pan Masala is a balanced mixture of areca nuts (also known as supari), catechu, cardamom, lime, flavoring agents and some natural perfuming materials. It is widely used to remove the bad odor of the mouth by providing a fresh breath and comes in attractive user-friendly packets and containers.

A herb, nut, and seed mixture that is commonly served in India. Pan Masala is most often considered to be an item to aid digestion or used as a breath freshener for use after consuming highly spicy meals. A typical mixture of Pan Masala will contain fennel seeds as the base ingredient as well as sugar coated seeds that may include sesame, fennel, and coriander seeds. Mint leaves, cardamom, powdered lime, pure menthol, catechu, betel nuts, areca nuts, and other flavorings may also be added to the mixture. When eaten following a meal, chewing the ingredients releases flavors that are refreshing to the mouth and digestive system.

Zarda if taken in high dose is injurious to health and gives the feeling of laziness and unconsciousness. Kimam is the sweetened masala, usually taken by peoples who are not in regular routine of chewing tobacco. It is generally a mouth freshener and believed to increase appetite by improving digestion system.

Gutka, ghutka, guṭkha or betel quid is a chewing tobacco preparation made of crushed areca nut (also called betel nut), tobacco, catechu, paraffin wax, slaked lime and sweet or savory flavourings, in India, Pakistan, other Asian countries, and North America. Manikchand Group is a group of industries in India that primarily started out as a company that produced chewable tobacco products called 'Gutka'.

Now a days Pan Parag, Prince Gutka, Pan Mayur, Darbari type, Tambul, Maruti, Pan Bahar, Rajni Gandha, Manik Chand and number of other brands pan masalas are commonly used. The sale and marketing of Pan Masala is increasing day by day. It is very clear from the fact that wherever you go in the market, in the town, in a village you will find some panwari shops around everywhere in every mohalla and in every street. As the sale of pan and Pan Masala is increasing there is enough scope for starting the manufacture of Pan Masala on a small scale. It is being manufactured by various trade names like Pan Bahar, Pan Parag, Pan Mayur, Darbari Pan Masala, Manoranjan pan Masala, Tambul Pan Masala, Rajni Gandha Pan masala Santoor Pan masala etc. Powder form pan masala is made under various trade names now a days and are widely used. Uses of Pan Masala Pan Masala is widely used for removing bad odour to impart a pleasant feeling, For scenting the breath in order to impart a pleasant feeling, For serving the guests, friends and in the parties and functions, As a substances for tobacco chewing and for smoking, It can be used in the Hotel and restaurants. Properties of Pan Masala It should not produce irritation effects in the mouth, It should cool the mouth, It should have scented affect in the mouth & NO excess of lime should be in the pan Masala. Market Survey Now days pan Masala has very good market demand due to customer's habit. There is very good scope of pan masala. Actually on pan masala market data is not available but tobacco based product has market survey data. Basically pan masala is a substitute of tobacco products. Users of tobacco products largely converted to use pan Masala. The major factors contributing to tobacco consumption have been global population and income growth. Tobacco is consumed mainly by the adult population and about 70 percent of world population is over 15 years of age. Per adult tobacco consumption, however, is on the decline in both the developing and developed countries. This significant development, however, is concealed by the fact that overall world tobacco use is expanding with population.

COST ESTIMATION

Plant Capacity 1000 Kg./Day

Land & Building (1500 sq.mt.) Rs. 1.24 Cr

Plant & Machinery Rs. 34 Lac

Working Capital for 1 Month Rs. 24.72 Cr

Total Capital Investment Rs. 26.61 Cr

Rate of Return 54%

Break Even Point 20%

INTRODUCTION

PROJECT LOCATION – ASSAM

MAP

CLIMATE

INDUSTRY

TRANSPORTATION

USES & APPLICATION

CARCINOGENIC EFFECT OF PAN MASALA

CHEWING TOBACCO

BETEL QUID TOBACCO

FIGURE- BETEL QUID CONSTITUENTS

FIGURE- PLAIN TOBACCO LEAVES USED IN BETEL QUID

ZARDA

FIGURE- SOME OF THE ZARDA BRANDS MADE IN BANGLADESH.

QIWAM (KIMAM)

PASTE IS PLACED IN THE MOUTH AND CHEWED. ALSO USED IN BETEL QUID.

FIGURE- KIWAM

BETEL QUID MASALA (BETEL QUID)

SPECIFICATION OF ZARDA

1 SCOPE

2 REFERENCES

3 REQUIREMENTS

4 PACKING

5 MARKING

6 SAMPLING

7 TESTS

SAMPLING OF FLAKE TYPE CHEWING TOBACCO (ZARDA)

A-L GENERAL REQUIREMENTS OF SAMPLING

A-2 SCALE OF SAMPLING

A-3 PREPARATION OF SAMPLES

A-5 CRITERIA OP CONFORMITY

MARKET POSITION OF INDIA

PROPERTIES AND APPLICATIONS

NO JUMPING THE GUN

PIGGYBACKING

GPI IS LEVERAGING ON ITS STRONG NETWORK OF LOCAL SHOPS

INVEST AND INVEST MORE

PRESENT MANUFACTURE OF PAN MASALA AND RELATED PRODUCT

COMPANIES INVOLVED IN MANUFACTURE OF PAN MASALA AND RELATED

PRODUCTS PAN MASALA MANUFACTURING

CESS LIKELY ON PAN MASALA AT MANUFACTURING STAGE

LEADING COMPANIES AND POPULAR BRANDS

EXPORT DATA OF PAN MASALA

INDIAN EXPORT DATA OF RAJNIGANDHA PAN MASALA

EXPORT DATA OF ZARDA

PAN-MASALA EXPORT

MARKET OVERVIEW WITH DEMAND

INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION OF PAN MASALA

APPARENT CONSUMPTION OF PAN MASALA

ESTIMATED DEMAND

DEMAND & SUPPLY GAP

OVERVIEW OF TOBACCO IN INDIA

PRESENT MANUFACTURERS/EXPORTERS

FORMULATION OF PAN MASALA (RAJNIGANDHA TYPE)

OTHER FORMULATIONS OF PAN MASALA

FORMULATION OF PAN MASALA (MEETHA)

PAN MASALA FORMULATIONS

PERFUME FOR PAN MASALA (SWEET)

FORMULATION OF PERFUMES:

INGREDIENTS OF PERFUMES ARE MENTIONED HERE UNDER:

MANUFACTURING PROCESS OF PAN MASALA (RAJNIGANDHA TYPE)

PROCESS FLOW DIAGRAM FOR MANUFACTURING OF PAN MASALA

(RAJNIGANDHA TYPE)

FORMULATION OF ZARDA

MANUFACTURING PROCESS OF ZARDA

PROCESS FLOW DIAGRAM FOR ZARDA

POUCH FILLING

THE INFORMATION SUBSCRIBED ON THE PACKING IS AS BELOW:-

ATTAR AND PERFUMES

PROCESS OF MANUFACTURE:-

PREPARATION OF INGREDIENTS

1. KUTCH:

2. LIME:

3. BETAL NUTS:

4. CARDAMOM:

DETAILS OF TOBACCO PROCESSING

CURING TOBACCO LEAVES

AIR-CURED TOBACCO LEAVES

FLUE-CURED TOBACCO LEAVES

SUN-CURED TOBACCO LEAVES

FERMENTING (A.K.A. SWEATING) TOBACCO LEAVES

STACKING

KILN FERMENTING

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF MENTHOL

SUPPLIERS OF FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS

SUPPLIERS OF FOOD COLOURS

MANUFACTURER OF SUGAR

MANUFACTURERS OF SMALL TIN CONTAINERS

SUPPLIERS OF SUPARI/BETELNUTS

SUPPLIERS OF KATHA FOR PAN MASALA

SUPPLIERS OF SANDALWOOD OIL

SUPPLIERS OF PERFUMES/FLAVOURS

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF MIXER FOR PAN MASALA

SUPPLIERS OF PAN DRYER

SUPPLIERS OF TESTING EQUIPMENT

SUPPLIERS OF PULVERIZER

SUPPLIERS OF WEIGHING BALANCE

SUPPLIERS OF POUCH PACKING MACHINE

SUPPLIERS OF TANKS

SUPPLIERS OF PAN MASALA MACHINE

SUPPLIERS OF SUPARI MACHINE

SUPPLIERS OF COMPLETE FOOD PACKAGING MACHINERY

SUPPLIERS OF SIEVE SUPPLIERS

SUPPLIERS OF FOOD MIXER

SUPPLIERS OF DRYER

SUPPLIERS OF FILTERS

MANPOWER

GENERAL

BASIS OF ESTIMATION

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

INDUSTRIAL POLICY

ELIGIBILITY:

INCOME TAX INCENTIVES AND STARTUP INDIA BENEFITS SUMMARY

♦ REGISTRATION OF A STARTUP WITH DPIIT:

♦ BENEFITS OF DPIIT RECOGNITION FOR STARTUP:

LABOUR LAWS:

ENVIRONMENT LAWS:

KEY FEATURES OF THE FUND OF FUNDS ARE HIGHLIGHTED BELOW:

♦ STARTUP INDIA HUB:

2 STARTUP INDIA HU

♦ TAX INCENTIVES TO START-UPS AS PER INCOME TAX ACT, 1961:

♦ TAX ON INCOME OF CERTAIN DOMESTIC COMPANIES:

♦ TAX ON INCOME OF NEW MANUFACTURING DOMESTIC COMPANIES:

♦ SPECIAL PROVISION IN RESPECT OF SPECIFIED BUSINESS.

♦ CAPITAL GAIN ON TRANSFER OF RESIDENTIAL PROPERTY NOT TO BE

CHARGED IN CERTAIN CASES.

♦ CARRY FORWARD AND SET OFF OF LOSSES IN CASE OF CERTAIN COMPANIES:

♦ DIRECT PAYMENT:

> TDS UNDER SALARY:

♦ NOTICE OF DEMAND:

RAW MATERIAL PHOTOGRAPHS

BETAL NUT (PROCESSED) 163

LIME PURIFIED POWDER

CATECHU (IST GRADE)

CARDAMON SEED (SMALL)

MULETHI

SANDAL WOOD OIL

KEWARA OIL

ROSE OIL

SAFFRON ESSENTIAL OIL

PERFUME

MACHINERY PHOTOGRAPHS

BETELNUT CUTTING MACHINE

ROASTER WITH DIGITAL TEMPERATURE

MICRO PULVERIZER

TRAY DRYER

DEHUMIDIFIER

BIBBON BLENDER MADE OF SS-316

VIBRATORY SIEVING MACHINE

TOBACCO PROCESSING MACHINE WITH CUTTER, VIBRATORY SIEVE ETC

ROTOGRAVURE PRINTING MACHINE

SOAKING TANK

POUCH FILLING & SEALING

WEIGHING MACHINE (PLATFORM TYPE)

PRODUCT PHOTOGRAPHS

PAN MASALA POUCHES

ZARDA IN POUCHES

PAN MASALA (RAJNIGANDHA TYPE)

PAN MASALA (MEETHA)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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