Detailed Project Report on paper bags manufacturing
Detailed Project Report on paper bags manufacturing
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PAPER BAGS MANUFACTURING
[CODE NO.4026]
It is worthwhile to think deep as to how the sturdy and neat paper bags are manufactured. It is important to spread the knowledge about different stages of manufacturing a paper bag. We shall hereby understand what it takes exactly to make the perfect paper bag.
You might be wondering as to how the regular sheets of paper turn into sturdy neat paper bags. It is important to understand the primary stages undergone in a paper bag manufacturing process. To start with, as per the client’s order, the raw material for paper is selected. This means that the paper of the right color, texture and size is selected. If at all any kind of printing is required on the bag, it is done at this primary stage.
After the raw materials for paper bag manufacturing are assembled, ‘Paper Sheering’ is undertaken. This means that the prepped sheets of paper are arranged one on top of the other and are cut as per the sizes needed by the client. This stage decides the shape and design of the paper bag.
The sheering stage is followed by the ‘Eyelet Punching’ stage which decides on how the handles of the paper bag shall be fixed. If rope handles are needed, then the eyelets need to be attached. This stage is then followed on by the ‘Paper Creasing’ stage so that further folding and sticking of the various parts of the bag can be done. This stage ensures uniformity of the folding and sticking procedures across the bag.
At times, the customer needs paper bags that are strong and sturdy. This requires paper sheets to be stuck together to make the bag thicker and string. This stage is often referred to as the ‘Hard Pressing’ stage wherein glue is applied between the layers and they are machine pressed together so as to ensure durable sticking.
This step is then followed on by the final stage of the manufacturing process of the paper bag. This stage refers to the ‘Folding, Sticking ad Finishing’ processes. Herewith, all the parts f bags such as the side flaps and the front / back sleeves are placed together and stuck well with the best of finishing touches one. The rope handles are added as required marking the end of the manufacturing process. To make a perfect paper bag, it is important that these steps must be conducted and completed with perfection.
There are various problems that are associated with the manufacturing of paper bag. At times, there is shortage of raw material on a day to day basis. The machine breakdown is another problem that a technician might face while manufacturing the paper bag. If the machine is complicate, the paper bag manufacturing orders might get queued up and the delivery might get delayed. Also, it is highly recommended that the carry bag printing design should be in the vector file format. This is because during the printing procedures, there might be a need to increase or decrease the size of the design. Thus, taking all these parameters into consideration, it is important that the best steps are undertaken to manufacture the right type and design of paper bag as required by the customer.
COST ESTIMATION
Plant Capacity 100000 Bags/Day
Land & Building (800 sq.mt.) Rs. 1.14 Cr
Plant & Machinery Rs. 25 Lac
Working Capital for 2 Months Rs. 1.62 Cr
Total Capital Investment Rs. 3.10 Cr
Rate of Return 58%
Break Even Point 35%
INTRODUCTION
TYPES OF PAPER BAGS
1. FLAT BAGS:
2. SQUARE BOTTOM (PINCH BOTTOM) BAGS:
3. SATCHEL-BOTTOM BAGS:
4. AUTOMATIC SELF-OPENING-SQUARE 9SOS0 BOTTOM BAGS:
5. WINDOW BAGS:
6. BALER BAGS:
SIZE OF PAPER BAGS
SIZES OF PAPER BAGS (FINISHED)
USES AND APPLICATIONS
B.I.S. SPECIFICATION
QUALITY CONTROL AND STANDARDS
FOR KRAFT PAPER
PROPERTIES OF PAPER
BURSTING STRENGTH:-
INTERNAL TEARING STRENGTH:-
OPPORTUNITY IN PAPER BAGS
RAW MATERIALS
MARKET OVERVIEW OF PAPER BAGS
TOP TEN BRANDS ADOPTING PAPER BAGS IN INDIA
KEY PLAYERS OF PAPER BAGS MARKET IN INDIA
MARKET POSITION OF INDIAN PACKAGING INDUSTRY
PACKAGING & ALLIED INDUSTRIES – THE SOUTH INDIA SCENARIO
GLOBAL MARKET SCENARIO OF PAPER BAGS
PRESENT MANUFACTURERS/SUPPLIERS OF PAPER SHOPPING BAGS
STEPS INVOLVED IN PAPER BAGS MANUFACTURING
TECHNIQUE AND PROCESSES OF PAPER BAG PRODUCTION
1) DESIGN
2) PROOFING
3) PRINTING
4) FILM
THE COATING PROCESS AND BAG POINTS TO NOTE:
5) SURFACE FINISHING
6) DIE-CUTTING PROCESS
PAPER BAGS SHOULD PAY ATTENTION TO THE DIE-CUTTING PROCESS:
7) PASTE BOX
PAPER BAGS MUST FIRST MAKE A PASTE MADE THE FIRST PIECES
OF TECHNOLOGY PLANNING.
PROCESSING DETAILS OF PAPER BAGS
PROCESS OF MANUFACTURE
ROTARY MACHINE FOR MANUFACTURING PAPER CARRY BAGS
FEED:
FLEXOGRAPHIC PRINTING UNITS:
SCORING SECTION:
SIDE FLAP GUMMING SECTION:
SIDE FLAP FOLDING SECTION:
BOTTOM BLOCK GUMMING AND FOLDING SECTION:
STAGGERING SECTION:
DRYING SECTION:
SEGMENT SEPARATING SECTION AND ALIQNER SECTION:
EYELETING SECTION:
TAG FITTING:
DRIVE:
COMPARATIVE STUDY OF PAPER BAGS AND PLASTIC BAGS
PAPER BAGS VS. PLASTIC BAGS
ENERGY AND NATURAL RESOURCES
POLLUTION
POLLUTANTS PAPER VS. PLASTIC
RECYCLING
DEGRADABILITY
EFFECTS:
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
DETAILS OF THE MACHINERY
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
COMPLETE PLANT AND MACHINERY SUPPLIERS (IMPORTED)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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