Detailed Project Report on pet granules from pet bottles then making pet preform

PET GRANULES FROM PET BOTTLES THEN MAKING PET PREFORM [CODE NO.3659]  

Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.

The gentle treatment of resources and economical use of materials are a must when it comes to sustainable production. Valuable raw materials such as PET must be processed as efficiently as possible while still tapping into every way of saving costs. The PET manufacturing and production process allows for the application of a sustainable approach which can optimally combine environmental awareness and cost effectiveness: the bottle-to-bottle recycling concept.

Bottle-to-bottle recycling plant efficiently recycles used PET bottles - and the recyclate is then reused in the food and beverage industry as recycled PET (rPET). The complete process comprises the cleaning of the used PET bottles and the treatment of the recyclate so that the end product - which could come in the form of flakes, pellets or preforms - can meet the highest quality requirements after the recycling process. European and American certificates (e.g. FDA), and a number of different corporate approvals, all confirm the high quality of the recyclate for direct use in containers which come into direct contact with foodstuffs.


COST ESTIMATION

Plant Capacity            900 Ton/Day       
Land & Building (3900 sq.mt.)      Rs. 1.81 Cr         
Plant & Machinery                      Rs. 4 Cr     
Working Capital for 2 Months     Rs. 98 Lac
Total Capital Investment              Rs. 7.02 Cr
Rate of Return            30%                   
Break Even Point             56%                

      
      
INTRODUCTION    
FOOD-GRADE PET FLAKES AND PELLETS    
FLAKES, PELLETS OR PERFORMS    
THE MATERIAL    
PRINCIPLE OF POLYCONDENSATION    
POLYMERIZATION OF PET    
HISTORY OF PET    
POLYESTER FIBRES    
PET-BOTTLES    
BOTTLE MANUFACTURING PROCESS    
INJECTION MOULDED PREFORMS OF PET-BOTTLES    
B) BLOW STRETCH FORMING OF BOTTLES FROM PERFORMS    
BLOW STRETCH FORMING OF PET-BOTTLES    
STRETCH FORMING MOULD FOR PETBOTTLES    
PROPERTIES & CHARACTERISTICS    
DIFFERENT TYPES OF POLYMER STRUCTURE    
PET, AMORPHOUS    
PET, PARTLY CRYSTALLINE    
USES AND APPLICATION OF PET    
RECYCLING OF PET BOTTLES    
RECYCLING OF PET-BOTTLES    
DEPENDING ON THE TYPE OF RAW MATERIAL THREE TYPES
   OF RECYCLING ARE POSSIBLE:    
TABLE DESCRIBES THE PRECONDITIONS FOR THE DIFFERENT
  RECYCLING OPPORTUNITIES    
PRECONDITIONS FOR THE DIFFERENT RECYCLING OPPORTUNITIES
   OF PET-BOTTLE WASTE    
CLEAR PET FLAKE – BOTTLE SPECIFICATION    
PROPERTIES AND ADVANTAGE OF PET    
CSD -- CARBONATED SOFT DRINKS    
WATER -- THE CLEAR STORY    
JUICE -- HOT FILL QUALITIES    
BEER -- A NEW MARKET WITH NEW REQUIREMENTS    
RECYCLING POLYETHYLENE TEREPHTHALATE (PET)    
RPET IS EMPLOYED FOR NEW PRODUCTS SUCH AS:    
PET COLLECTION AND SORTING    
MARKET SURVEY    
INDIA’S RECYCLING INDUSTRY    
AN INNOVATIVE TECHNOLOGY    
USD 80 BILLION WORLDWIDE AND IS GROWING BY 5% TO 6% EACH YEAR.    
ACTIVELY IMPROVING THE VALUE CHAINS    
INDIA’S PET RECYCLING MARKET TO OUTGROW BY 2019    
PLASTIC BOTTLE RECYCLING ESCALATES BY 4.3% IN 2013    
INDIAN SOLID WASTE MARKET TO GROW AT 7.14% CAGR BY 2025    
PET RECYCLING IN INDIA    
STEP 1.  REACHING THE WASTE STREAM, GETTING COLLECTED    
STEP 2. SORTING AT THE KABADIWALLAHS    
STEP 3: AT THE PET RECYCLERS—SORTING (ONCE AGAIN),
   CLEANING, FLAKING    
OVERVIEW OF PACKAGING INDUSTRY    
STATUS & PROSPECT OF PET IN FOOD PACKAGING    
PET-INDIAN SCENARIO    
CARBONATED SOFT DRINKS (CSD)    
MINERAL WATER    
ALCOHOLIC BEVERAGE    
TEA    
FOOD APPLICATIONS-JARS    
EDIBLE OIL    
OPPORTUNITIES IN THE PET PERFORMS MARKET    
BEVERAGES INDUSTRY REMAINS THE KEY END-USER
   WITH MAXIMUM REVENUE SHARE    
GROWING USE OF READY-TO-USE AND SINGLE-SERVE BEVERAGES
   TO BE WITNESSED IN THE PET PREFORMS MARKET    
ADVANCEMENT AND PRACTICES IN PET RECYCLING    
POST CONSUMER PET WASTE    
SORTING    
PROCESSING FOR SALE    
FURTHER TREATMENT    
SEQUENCES IN PET RECYCLING    
PROCESS OF PET RECYCLING UNIT    
SEQUENCES OF OPERATION INVOLVED    
IN PET RECYCLING UNIT    
MANUFACTURING PROCESS IN DETAILS
METHOD OF OPERATION    
PRE-SORTING    
DRY LABEL SEPARATION    
SIZE REDUCTION    
THE WASHING MODULE    
WATER CASCADE    
PARCIVAL FILTRATION SYSTEM    
THE DECONTAMINATION MODULE CLOSE    
AUTOMATIC PROCESSES AND QUALITY SURVEILLANCE CLOSE    
QUALITY "TRAFFIC LIGHT"    
PROCESS FLOW DIAGRAM    
LOWERING THE COST OF PET RECYCLING THROUGH BETTER
   LABEL TECHNOLOGY    
DETAILS OF PET PREFORM    
PRODUCT FEATURES    
MARUFACTURING PROCESES OF PET PREFORM    
PROCESS IN DETAILS    
TWO WAYS OF MANUFACTURING PERFORMS ARE POPULAR:    
DRYING PROCESS    
PET PREFORM INJECTION MOLDING PROCESS    
PET PREFRMS MOLDING PROCESS    
PROCESS FLOW SHEET    
THE INJECTION MOULDING OF PET PREFORMS CONSISTS
   OF FIVE PROCESS STEPS.    
PET PREFORM AND BOTTLE BLOWING    
PET CONTAINER APPLICATIONS:    
POPULAR APPLICATIONS ARE:    
PURE: PRODUCTS TASTE GOOD    
MANUFACTURING PROCESSES:    
QUALITY REQUIREMENTS:    
SINGLE STAGE PROCESS    
ON-STEP AND TWO STEP SYSTEMS COMPARED    
TOW STAGE PROCESS:    
INJECTION MOULDING MACHINE.    
MACHINES TO GIVE    
MOULDS    
DEHUMIDIFICATION    
HENCE DEHUMIDIFIER IS A MUST.    
CHILLERS    
HIGH PRESSURE COMPRESSOR:    
PROCESSING DETAILS OF PET PREFORM    
1) FUNDAMENTALS    
2) PROCESSING METHOD    
GRANULATE TO PREFORM AND BOTTLE    
PRE-DRYING    
INJECTION MOLDING    
COOLING    
FROM THE PREFORM TO THE BOTTLE    
PLANT LAYOUT    
ADDRESSES OF CONSULTANT    
SUPPLIERS OF PLANT AND MACINERIES    
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
SUPPLIERS OF RAW MATERIAL    
PET BOTTLES WASTE

    
APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)